ON CERTAIN MOTORCYCLES, THE FUEL PUMP AND IGNITION RELAYS INSTALLED DURING PRODUCTION COULD BE DEFECTIVE

Sep 28, 2006 — Recall Campaign #06V373000

ON CERTAIN MOTORCYCLES, THE FUEL PUMP AND IGNITION RELAYS INSTALLED DURING PRODUCTION COULD BE DEFECTIVE. THIS CAN CAUSE THE INSTRUMENT PANEL TO STOP FUNCTIONING AND THE ENGINE TO STOP.

The recall was influenced by the manufacturer with about 402 units affected.

See recall notice

NHTSA Safety Recall Notice

06V373000

Manufacturer:	Ducati North America
Recall date:	September 28, 2006
NHTSA Campaign #:	06V373000
Units affected:	402

Description:: ON CERTAIN MOTORCYCLES, THE FUEL PUMP AND IGNITION RELAYS INSTALLED DURING PRODUCTION COULD BE DEFECTIVE. THIS CAN CAUSE THE INSTRUMENT PANEL TO STOP FUNCTIONING AND THE ENGINE TO STOP.
Consequeces:: IF THE ENGINE STOPPED WHILE THE MOTORCYCLE WAS BEING DRIVEN, IT COULD INCREASE THE RISK OF A CRASH.
Corrective action:: DEALERS WILL REPLACE THE FUEL PUMP AND IGNTION RELAYS. THE RECALL IS EXPECTED TO BEGIN DURING OCTOBER 2006. OWNERS MAY CONTACT DUCATI AT 1-408-253-0499.
Notes:: CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Affects the following:

2005 DUCATI MONSTER 620 Complaints
MY MOTORCYCLE HAS A PLASTIC GAS TANK WHICH HAS BEGUN TO EXPAND. THE OUTSIDE DIMENSIONS OF THE TANK HAVE INCREASED AND IT NOW DOES NOT SIT CORRECTLY IN THE FRAME, THE HANDLEBARS HIT IT ON TURNING, AND IT PRESSES AGAINST THE IGNITION SWITCH. PREVIOUSLY IT OPENED AND CLOSED WITHOUT PROBLEMS, NOW I HAVE TO WEDGE IT AGAINST THE IGNITION SWITCH TO CLOSE IT. THE RUBBER MOUNTS NO LONGER SIT ON THE FRAME. I HAVE NOT SIGNIFICANTLY MODIFIED MY MOTORCYCLE EXCEPT FOR AN AFTERMARKET EXHAUST AND SOME COSMETIC CHANGES. I HAVE MADE NO MODIFICATIONS TO THE FUEL TANK OR FUEL PUMP. I TOOK THE BIKE TO THE DEALER WHO SUBMITTED A CLAIM TO DUCATI NORTH AMERICA (THE IMPORTER/FACTORY) AND THEY REFUSED TO REPLACE THE TANK. I WAS NOT GIVEN A REASON. I AM VERY CONCERNED AS TO THE SAFETY OF THIS MOTORCYCLE NOW. THE TANKS SWELLING HAS MADE IT SO THE HANDLEBARS DO NOT TURN CORRECTLY. IF THE TANK SWELLS ENOUGH, IT WILL SPLIT OPEN AND I AM CONCERNED THIS WILL HAPPEN WHILE I AM RIDING. *TR;
2005 DUCATI MONSTER 620 DARK Complaints
2005 DUCATI MONSTER 620 WITH A PLASTIC TANK THAT IS EXPANDING. THE DIMENSIONS OF THE TANK HAVE CHANGED SO MUCH THAT THE TANK NOW INTERFERES WITH THE TANK LATCH, THE HANDLEBARS NOW MAKE CONTACT WITH THE TANK WHEN TURNING, AND IT IS PRESSED AGAINST THE IGNITION SWITCH. THE TANK RUBBER MOUNTS NO LONGER REST ON THE FRAME. THERE HAVE BEEN NO MODIFICATIONS MADE TO THIS MOTORCYCLE THAT WOULD LEAD TO TANK EXPANSION, THE FUEL SYSTEM AND FUEL PUMP AND EXHAUST HAVE NOT BEEN MODIFIED. I AM NOW VERY CONCERNED WITH THE SAFETY OF THIS MOTORCYCLE AS WELL AS ANY OTHERS THAT HAVE A DUCATI WITH A PLASTIC TANK. IF THE TANK SWELLS ENOUGH, IT COULD SPLIT OPEN AND I AM VERY CONCERNED THAT THIS COULD HAPPEN WHILE RIDING. I TOOK THE BIKE TO A LOCAL DEALER WHO HAVE AUTHORIZED A WARRANTY REPLACEMENT AND THEIR BELIEVE IS THAT THE EXPANSION IS CAUSED BY ETHANOL ADDITIVES IN OUR FUEL. THIS LEADS ME TO BE CONCERNED THAT MY NEXT TANK WILL ALSO EXPAND AND PRESENT THE SAME SAFETY HAZARD. *TR;