ON CERTAIN MOTORCYCLES, CERTAIN TRANSMISSION COMPONENTS MAY NOT MEET YAMAHA QUALITY-CONTROL STANDARDS

Oct 17, 2006 — Recall Campaign #06V397000

ON CERTAIN MOTORCYCLES, CERTAIN TRANSMISSION COMPONENTS MAY NOT MEET YAMAHA QUALITY-CONTROL STANDARDS, WHICH COULD ALLOW ABNORMAL WEAR THAT EVENTUALLY RESULTS IN A BROKEN RETAINING CIRCLIP.

The recall was influenced by the Office of Defects Investigation with about 20,000 units affected.

See recall notice

NHTSA Safety Recall Notice

06V397000

Manufacturer:	Yamaha Motor Corporation, USA
Recall date:	October 17, 2006
NHTSA Campaign #:	06V397000
Units affected:	20,000

Description:: ON CERTAIN MOTORCYCLES, CERTAIN TRANSMISSION COMPONENTS MAY NOT MEET YAMAHA QUALITY-CONTROL STANDARDS, WHICH COULD ALLOW ABNORMAL WEAR THAT EVENTUALLY RESULTS IN A BROKEN RETAINING CIRCLIP.
Consequeces:: IF THE CIRCLIP BREAKS, THE TRANSMISSION COULD LOCK UP, WHICH WOULD ALSO CAUSE THE REAR WHEEL TO LOCK UP. THIS COULD RESULT IN LOSS OF CONTROL AND A CRASH WITH INJURY OR DEATH.
Corrective action:: DEALERS WILL REPLACE CERTAIN TRANSMISSION COMPONENTS WITH NEW ONES FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 30, 2006. OWNERS MAY CONTACT YAMAHA AT 1-800-88-YAMAHA OR VISIT THEIR WEBSITE AT WWW.YAMAHA-MOTOR.COM.
Notes:: YAMAHA RECALL NO. 06-006.THIS IS AN EXPANSION OF A PREVIOUS RECALL CAMPAIGN CONDUCTED DURING 2003 (PLEASE SEE 03V309).CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Affects the following:

2001 YAMAHA MIDNIGHT STAR Complaints
EIGHT MONTHS AGO CONSUMER RECEIVED NHTSA RECALL 03V309000 REGARDING THE SECOND/THIRD PINION GEAR MAYBE INCORRECTLY MACHINED, WHICH COULD CAUSE ABNORMAL WEAR THAT EVENTUALLY RESULTS IN A BROKEN RETAINER. DEALERSHIP STILL DOES NOT HAVE THE PARTS AVAILABLE TO CONDUCT RECALL REPAIRS. *AK;
2001 YAMAHA ROAD STAR SILVERADO Complaints
TL* THE CONTACT OWNS A 2001 YAMAHA ROAD STAR SILVERADO 1600 EQUIPPED WITH DUNLAP 404 TIRES, SIZE: 135/90/R16. THE CONTACT STATED THAT WHEN DRIVING AT LOW SPEEDS AND COMPLETING A TURN IN EITHER DIRECTION, THE TIRES WOULD NOT GRIP THE ROADWAY AND CAUSE THE VEHICLE TO SLIDE ABNORMALLY. THE VEHICLE WAS NOT INSPECTED BY A DEALER OR AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS LATER CONTACTED BY EMAIL AND REPLIED THAT THE FAILURE WAS DUE TO THE TIRE PRESSURE BEING TOO LOW. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE OF THE TIRES WAS APPROXIMATELY 3,000 AND APPROXIMATELY 47,000 FOR THE VEHICLE. UPDATED 12/21/12*LJ THE CONSUMER STATED THE TIRES ARE SOFT WHICH CAUSED THE VEHICLE TO SLIDE. THE TIRES WEAR OUT AT A VERY FAST RATE. THE TIRES ONLY LAST 10% AS LONG AS THEY USED TO. UPDATED 1/7/2013 *JS;
2001 YAMAHA ROAD STAR SILVERADO Complaints
TL* THE CONTACT OWNS A 2001 YAMAHA ROAD STAR SILVERADO 1600 EQUIPPED WITH DUNLAP 404 TIRES, SIZE: 135/90/R16. THE CONTACT STATED THAT WHEN DRIVING AT LOW SPEEDS AND COMPLETING A TURN IN EITHER DIRECTION, THE TIRES WOULD NOT GRIP THE ROADWAY AND CAUSE THE VEHICLE TO SLIDE ABNORMALLY. THE VEHICLE WAS NOT INSPECTED BY A DEALER OR AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS LATER CONTACTED BY EMAIL AND REPLIED THAT THE FAILURE WAS DUE TO THE TIRE PRESSURE BEING TOO LOW. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE OF THE TIRES WAS APPROXIMATELY 3,000 AND APPROXIMATELY 47,000 FOR THE VEHICLE. UPDATED 12/21/12*LJ THE CONSUMER STATED THE TIRES ARE SOFT WHICH CAUSED THE VEHICLE TO SLIDE. THE TIRES WEAR OUT AT A VERY FAST RATE. THE TIRES ONLY LAST 10% AS LONG AS THEY USED TO. UPDATED 1/7/2013 *JS;