A PLUG ON THE OUTLET SIDE OF THE FUEL PUMP CAN CRACK ON CERTAIN 2008 AND 2009 MY BLUE BIRD ALL AMERICAN

Jul 10, 2008 — Recall Campaign #08V309000

A PLUG ON THE OUTLET SIDE OF THE FUEL PUMP CAN CRACK ON CERTAIN 2008 AND 2009 MY BLUE BIRD ALL AMERICAN AND VISION SCHOOL BUSES MANUFACTURED FROM MAY 23, 2007 THROUGH JULY 4, 2008, EQUIPPED WITH CATERPILLAR C7 ENGINES.

The recall was influenced by the manufacturer with about 1,824 units affected.

See recall notice

NHTSA Safety Recall Notice

08V309000

Manufacturer:	Blue Bird Body Company
Recall date:	July 10, 2008
NHTSA Campaign #:	08V309000
Units affected:	1,824

Description:: A PLUG ON THE OUTLET SIDE OF THE FUEL PUMP CAN CRACK ON CERTAIN 2008 AND 2009 MY BLUE BIRD ALL AMERICAN AND VISION SCHOOL BUSES MANUFACTURED FROM MAY 23, 2007 THROUGH JULY 4, 2008, EQUIPPED WITH CATERPILLAR C7 ENGINES.
Consequeces:: A CRACK IN THIS PLUG CAN RESULT IN A HIGH PRESSURE FUEL SPRAY OR LEAK WHICH, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Corrective action:: BLUE BIRD IS WORKING IN CONJUNCTION WITH CATERPILLAR TO NOTIFY OWNERS TO CONTACT THEIR LOCAL CATERPILLAR DEALER FOR A FREE REMEDY. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2008. OWNERS CAN CONTACT CATERPILLAR AT 1-800-447-4986 OR BLUE BIRD AT 1-478-822-2242.
Notes:: BLUE BIRD'S RECALL NO. R08NG.CUSTOMERS MAY CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY: 1-800-424-9153); OR GO TO HTTP://WWW.SAFERCAR.GOV.

Affects the following:

2009 BLUE BIRD ALL AMERICAN Complaints
WE HAVE BLUE BIRD BUSSES WITH CE WHITE STUDENT SAFETY SEATS WITH THREE POINT SEAT BELTS. THE SEAT BACKS HAVE STYROFOAM IN THEM FOR SOME OF THE PADDING THE PROBLEM IS THAT THE BIGGER STUDENTS DON?T FIT IN THE SMALL SPACE BETWEEN SEATS AND THEIR KNEES BREAK THE STYROFOAM UP AFTER A SHORT TIME, LEAVING THE FOAM BROKE UP IN LITTLE PIECES AT THE BOTTOM OF THE SEAT. I DON?T THINK THESE ARE FMVSS 222 COMPLIANT WITH THE STYROFOAM IN THE BOTTOM ONE THIRD OF THE SEAT. WE PURCHASE NEW ONES BUT THEY ARE THE SAME THING AND BREAK UP AFTER A SHORT TIME. I HAVE COMPLAINED TO BLUE BIRD AND CE WHITE AND SENT PICTURES. THEY SAID THEY WILL LOOK INTO IT AND THE SEAT IS UNDER WARRANTY FOR ONE YEAR. MY LAST CORRESPONDENCE WAS MARCH 6TH OF 2013; THEY STILL SELL THE SAME CUSHION. THERE NEEDS TO BE A DIFFERENT MATERIAL BESIDES STYROFOAM FOR THE PADDING IN THESE SEAT BACKS. *TR;
2009 BLUE BIRD VISION Complaints
OF THE SIX THEY OPERATE ALL HAVE FAILED, WITH AN AVERAGE MILEAGE OF 29,000 AND 500 DAYS IN SERVICE FOR THE FIRST FAILURE. SECOND FAILURES HAVE OCCURRED ON TWO OF THE BUSES: BOTH AT ABOUT 300 DAYS AND 19,000 MILES SINCE THE PREVIOUS FAILURE. WHEN THE HOSE FAILS IT IS A MAJOR LEAK AND THE VEHICLES HAVE HAD TO BE TOWED. ALL PARTS HAVE BEEN RETURNED UNDER WARRANTY, SO CURRENTLY THERE ARE NO PARTS FOR US TO LOOK AT. HOWEVER HE STATED THAT THE FAILURE APPEARS TO INITIATE FROM THE INSIDE OF THE HOSE THEREFORE MAKING IT IMPOSSIBLE TO CATCH PRIOR TO THE FAILURE. SOME OF THESE BUSES ARE SPECIAL NEEDS BUSES. UPDATED 02/22/12*LJ;