BMW of North America, LLC is recalling certain 2020 X3 sDrive30i

Sep 25, 2019 — Recall Campaign #19V678000

BMW of North America, LLC (BMW) is recalling certain 2020 X3 sDrive30i, X3 xDrive30i, and X3 M40i vehicles, X4 xDrive30i, and X4 M40i vehicles. The front axle swivel bearings may not have been properly heat treated during manufacturing, reducing their strength and possibly causing them to break.

The recall was influenced by the manufacturer with about 368 units affected.

See recall notice

NHTSA Safety Recall Notice

19V678000

Manufacturer:	BMW of North America, LLC
Recall date:	September 25, 2019
NHTSA Campaign #:	19V678000
Units affected:	368

Description:: BMW of North America, LLC (BMW) is recalling certain 2020 X3 sDrive30i, X3 xDrive30i, and X3 M40i vehicles, X4 xDrive30i, and X4 M40i vehicles. The front axle swivel bearings may not have been properly heat treated during manufacturing, reducing their strength and possibly causing them to break.
Consequeces:: Broken swivel bearings can cause a loss of vehicle control, increasing the risk of a crash.
Corrective action:: BMW has notified owners and instructed them to not drive their vehicles. Dealers will replace the front axle swivel bearings, free of charge. Owners may contact BMW customer service at 1-800-525-7417.
Notes:: Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Affects the following:

2020 BMW X3 Complaints
I am reporting a chronic manufacturing defect on my 2020 BMW X3 that poses an immediate electrical short-circuit and vehicle safety hazard. The passenger-side panoramic sunroof drainage system/roof structure leaks water heavily through the side panel joint of the door frame, directly saturating the front passenger floor carpet. This issue has been ongoing since I received the vehicle in 2020.The vehicle has been brought to Kelly BMW of Columbus, Ohio, at least four separate times since 2020 specifically to address this leak. Technicians have replaced outer seals and cleared tracks, but the leak persists, and on the last visit, unqualified dealership staff claimed they "could not find anything wrong. "This is a severe safety risk: BMW places the primary electronic fuse blocks and vital vehicle wiring harnesses directly underneath the front passenger floorboard carpet. Constant water logging in this exact area threatens to cause sudden, catastrophic electrical failures, component shorts, or vehicle stalling while driving. The manufacturer has failed to issue a recall for this known, widespread G01 platform defect, and dealership service centers lack the training to properly diagnose it.;
2020 BMW X4 Complaints
On 8/31/2026 this 2020 BMW X4 was serviced at an authorized dealer (BMW of Tyler) to execute the remedy for official NHTSA Safety Recall Campaign 25V-636 (Engine Starter Relay Fire Risk). INCIDENT DESCRIPTION: Within minutes of picking up the vehicle post-repair and entering an active roadway, the vehicle suffered an immediate, un-warned, total loss of all electrical power. The engine stalled, all digital dashboard instrumentation went black, and power steering/braking assistance were compromised. The vehicle came to a complete stop in moving traffic. The total power failure prevented the activation of hazard lights, rendering the blacked-out vehicle invisible to surrounding traffic and nearly causing a high-speed rear-end collision. The vehicle was towed back to the dealer center. TECHNICAL BASIS FOR DEFECT/WORKMANSHIP FAILURE: Campaign 25V-636 requires replacing or manipulating vulnerable electrical relay and starter assembly points tied directly to the main 12V electrical infrastructure and power distribution system. A total, sudden in-motion electrical blackout strongly indicates an open-circuit failure, improper terminal torque specifications, or damage to the adjacent Intelligent Battery Sensor (IBS) network occurring during the recall execution. The dealer is attempting to claim a coincidental "faulty battery" caused the in-motion shutdown to avoid workmanship liability. However, a battery failure does not completely choke out a running engine already under alternator load unless an open circuit or severe grounding fault is actively introduced. This incident represents a catastrophic failure directly following the execution of an official federal safety recall remedy.;