Kia America, Inc. is recalling certain 2022 Sorento Plug-In Hybrid vehicles

Jan 25, 2023 — Recall Campaign #23V027000

Kia America, Inc. (Kia) is recalling certain 2022 Sorento Plug-In Hybrid (PHEV) vehicles. The fuel tank may have been improperly molded, which can result in a fuel leak.

The recall was influenced by the manufacturer with about 34 units affected.

See recall notice

NHTSA Safety Recall Notice

23V027000

Manufacturer:	Kia America, Inc.
Recall date:	January 25, 2023
NHTSA Campaign #:	23V027000
Units affected:	34

Description:: Kia America, Inc. (Kia) is recalling certain 2022 Sorento Plug-In Hybrid (PHEV) vehicles. The fuel tank may have been improperly molded, which can result in a fuel leak.
Consequeces:: A fuel leak in the presence of an ignition source can increase the risk of a fire.
Corrective action:: Deales will inspect and replace the fuel tank, as necessary, free of charge. Owner notification letters were mailed March 22, 2023. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC261.
Notes:: Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Affects the following:

2022 KIA SORENTO PHEV

2022 KIA SORENTO PHEV Complaints
On XXX, during a 13 hour return trip from [XXX], while traveling at speeds of approximately 80 mph on the interstate in mountainous terrain with my family in the vehicle, the instrument cluster displayed a message instructing me to stop driving and take the vehicle to service due to a battery problem. After the message cleared, a warning light remained illuminated until the vehicle was shut off and restarted. This occurred three separate times during that trip, beginning approximately five hours from home. I attempted to reach a Kia dealership in [XXX], and was unable to get anyone on the phone. Having no alternative, I continued driving home. On XXX, during a two and a half hour highway drive on flat terrain, the vehicle displayed "Battery system hot: switching to HEV mode." Separately, and for several months, charging at home on a Level 1 charger repeatedly stops approximately ten minutes into the session. A check engine light appears and clears after two restarts. The vehicle was at an authorized Kia dealership from XXX, for fifteen days. Their scan at 90,776 miles found diagnostic trouble code P1B9700, High Voltage Battery Temperature Deviation, stored in the Battery Management System with freeze frame data captured. The dealership drove the vehicle 387 miles, primarily in EV mode in 40 mile increments, and returned it with the notation "no repairs attempted at this time, unable to duplicate concern at this time." No Kia Techline case was opened and no field technical specialist was involved. The freeze frame data has not been provided to me despite written requests. The dealership described its procedure as clearing the history code before attempting to duplicate the concern. No repair has been performed. The vehicle remains in daily use by my wife. Kia Consumer Affairs case 26352951 is open. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6);