General Motors, LLC is recalling certain 2020-2022 Chevrolet Bolt EV and 2022 Chevrolet Bolt EUV

Jun 27, 2024 — Recall Campaign #24V481000

General Motors, LLC (GM) is recalling certain 2020-2022 Chevrolet Bolt EV and 2022 Chevrolet Bolt EUV vehicles that were previously remedied under recall number 21V-650. The advanced diagnostic software may have been incorrectly installed and fail to detect defective battery modules, possibly resulting in a battery fire.

The recall was influenced by the manufacturer with about 72 units affected.

See recall notice

NHTSA Safety Recall Notice

24V481000

Manufacturer:	General Motors, LLC
Recall date:	June 27, 2024
NHTSA Campaign #:	24V481000
Units affected:	72

Description:: General Motors, LLC (GM) is recalling certain 2020-2022 Chevrolet Bolt EV and 2022 Chevrolet Bolt EUV vehicles that were previously remedied under recall number 21V-650. The advanced diagnostic software may have been incorrectly installed and fail to detect defective battery modules, possibly resulting in a battery fire.
Consequeces:: A battery fire increases the risk of injury.
Corrective action:: Owners are advised to take the following interim steps: Set the Target Charge Level feature in their vehicle to limit the charge level to 90%, charge their vehicle more frequently, avoid depleting the battery to 70 miles range remaining, park outside after charging, and do not charge the vehicle indoors overnight. Dealers will reinstall the advanced diagnostic software, free of charge. Owner notification letters were mailed on August 1, 2024. Owners may contact the Bolt EV Concierge Team at 1-833-382-4389. GM's numbers for this recall are N242443000 and N242443002.
Notes:: Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

Affects the following:

2022 CHEVROLET BOLT EUV Complaints
Car was going into neutral unexpectedly with a message of "two gears selected". Very disorienting as with the one pedal driving mode I was expecting the car to slow and kept moving faster than expected. Luckily nothing happened as I jammed on my breaks. I was reversing towards a hill in my yard that leads to some woods Brought the car to the dealership, and they said the transmission control module failed after 3 years 9 months in service and ~48000 miles. Paid $2000 as it was not covered under warranty;
2022 CHEVROLET BOLT EV Complaints
While driving at a low speed (approx. 5–10 mph), the front passenger-side lower ball joint suffered a catastrophic structural shear without warning. This caused the wheel assembly to collapse outward and the CV axle to pull out of the transmission. The failure caused a complete loss of steering control, veering the vehicle into a curb. Physical evidence (outward axle pull and high-side rim scratches) indicates the mechanical failure preceded the impact. This occurred at only 38,155 miles on a 2022 Chevrolet Bolt EV. Outward Dislocation: Photos show the CV axle pulled OUT of the transmission and the wheel leaning OUT (positive camber). A curb impact would push these components IN. This proves the wheel fell away from the car first. Pre-Impact Grinding: The interior barrel of the rim and the brake dust shield show heavy rotational grinding and metal-on-metal scoring. This confirms the suspension collapsed while the wheel was still spinning at speed, prior to the car coming to a stop. Structural Shear: The lower ball joint stud suffered a complete transverse shear. High-resolution photos of the broken stud face show distinct "beach marks" (concentric rings), which are the physical fingerprint of a slow-growing metal fatigue crack rather than a sudden impact fracture. Rim Damage Profile: Deep gouges are located on the flat face of the wheel spokes rather than the outer lip. This confirms the wheel was already at an extreme tilt (collapsed) when it made contact with the curb. CONCLUSION: The vehicle was maintained and driven under normal conditions. This was a spontaneous, catastrophic structural failure of a safety-critical component. I am requesting that NHTSA investigate this as a potential manufacturing defect for the 2022 Chevrolet Bolt EV.;