New Flyer of America, Inc. is recalling certain 2013
— Recall Campaign #25V566000
New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
The recall was influenced by the manufacturer with about 1,170 units affected.
NHTSA Safety Recall Notice
25V566000
| Manufacturer: | New Flyer of America, Inc. |
|---|---|
| Recall date: | August 29, 2025 |
| NHTSA Campaign #: | 25V566000 |
| Units affected: | 1,170 |
- Description:
- New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
- Consequeces:
- A battery module that overheats increases the risk of a fire.
- Corrective action:
- New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.