BMW of North America, LLC is recalling certain 2020 340I

Sep 25, 2025 — Recall Campaign #25V644000

BMW of North America, LLC (BMW) is recalling certain 2020 340I, X6, 2020-2025 840I, 2020-2022 740LI, 2019-2020 X7, and X5 vehicles. After repeated attempts, the starter motor may overheat from an electrical overload.

The recall was influenced by the Office of Defects Investigation with about 145,102 units affected.

See recall notice

NHTSA Safety Recall Notice

25V644000

Manufacturer:	BMW of North America, LLC
Recall date:	September 25, 2025
NHTSA Campaign #:	25V644000
Units affected:	145,102

Description:: BMW of North America, LLC (BMW) is recalling certain 2020 340I, X6, 2020-2025 840I, 2020-2022 740LI, 2019-2020 X7, and X5 vehicles. After repeated attempts, the starter motor may overheat from an electrical overload.
Consequeces:: An overheated starter motor can ignite nearby combustible material in the engine compartment, increasing the risk of a fire.
Corrective action:: Dealers will replace the engine starter, free of charge. This recall includes vehicles repaired under recall 24V576 and those owners will need to have their vehicle repaired again. Owner notification letters were mailed February 9, 2026. Owners may contact BMW customer service at 1-800-525-7417. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov November 17, 2025.

Affects the following:

2020 BMW X5 Complaints
I am reporting a safety concern involving BMW vehicles with the B58TU engine, model years 2019-2021. These engines use a variable-displacement oil pump with an internal thermoplastic adjusting ring that regulates oil pressure. Field failures are being reported in which this component fractures, causing sudden loss or instability of oil pressure. Owners and independent shops report catastrophic engine damage within minutes, with little or no advance warning. A sudden loss of motive power at highway speed, or an engine seizure in traffic, creates a crash risk. I have not experienced a failure. I am reporting because: 1. My vehicle falls within the affected production range. 2. Owners cannot determine whether their vehicle has the original thermoplastic pump or the later metal revision. BMW issued the revised part without changing the part number, and VIN-based parts lookups reportedly return the updated component even when the original is still installed. This deprives owners of any means of assessing their own risk. 3. BMW quietly revised the design to all-metal, indicating the manufacturer identified a durability problem, yet no recall or customer notification has been issued in the United States. 4. Out-of-warranty repair requires removal of the front subframe and eight or more hours of labor. Owners report quotes near $6,000. 5. In South Korea, the Ministry of Land, Infrastructure and Transport opened a formal investigation into this same defect in XXX. BMW Korea then confirmed it is performing this repair free of charge regardless of warranty status. A foreign regulator has already found this serious enough to investigate. I request that NHTSA investigate the B58TU oil pump, determine the failure rate, and evaluate whether a safety recall is warranted. At minimum, owners should be given a reliable method of identifying which pump revision is installed in their vehicle.;
2020 BMW X6 Complaints
This issue of the Starter not functioning properly was identified by the manufacturer and brought to my attention through their correspondence. Later confirmed on the NHSTA website. To date, no fix has been made available.;
2020 BMW X7 Complaints
We came from [XXX] to [XXX] at night. It was rainy in [XXX]. We parked the vehicle in the front of the garage door of the house and went to sleep. Around 8:00-9:00AM two police cars from [XXX] PD came to our house. The officer said that the vehicle calls to BMW or 911 as an emergency and they forwarder that call to FPD. The officers checked the vehicle and they figured that the vehicle did the emergency call when was parked. Now, the emergency call system is not working, because of the bad factory sealant in the top of the roof and the water leaks exactly to the Telecomunication module (TCM). INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6);
2022 BMW 740LI Complaints
The contact owns a 2022 BMW 740LI. The contact stated that while driving at undisclosed speeds, the Lane Departure feature malfunctioned on several occasions, causing the vehicle to be pulled into another lane or into the opposite direction. There was no warning light illuminated. The vehicle was taken to the dealer, where it was diagnosed, and determined that the KAFAS camera and the windshield needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 41,000.;