CERTAIN MOTOR HOMES BUILT ON WORKHORSE CHASSIS AND EQUIPPED WITH ACTIA CORPORATE INSTRUMENT CLUSTERS

Apr 24, 2006 — Recall Campaign #06V132000

CERTAIN MOTOR HOMES BUILT ON WORKHORSE CHASSIS AND EQUIPPED WITH ACTIA CORPORATE INSTRUMENT CLUSTERS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 101, "CONTROLS AND DISPLAYS" AND NO. 105, "HYDRAULIC AND ELECTRIC BRAKE SYSTEMS." IF THE BRAKE FAIL INPUT FALLS BELOW A VOLTAGE OF 1.5V, THE BRAKE FAILURE LAMP AND ALARM WILL BE ACTIVATED. ALSO ACTIVATION OF THE ABS TELLTALE WHEN THE ABS IS NOT PROPERLY FUNCTIONING DOES NOT ALWAYS OCCUR.

The recall was influenced by the Office of Defects Investigation with about 1,705 units affected.

See recall notice

NHTSA Safety Recall Notice

06V132000

Manufacturer:	DAMON MOTOR COACH
Recall date:	April 24, 2006
NHTSA Campaign #:	06V132000
Units affected:	1,705

Description:: CERTAIN MOTOR HOMES BUILT ON WORKHORSE CHASSIS AND EQUIPPED WITH ACTIA CORPORATE INSTRUMENT CLUSTERS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 101, "CONTROLS AND DISPLAYS" AND NO. 105, "HYDRAULIC AND ELECTRIC BRAKE SYSTEMS." IF THE BRAKE FAIL INPUT FALLS BELOW A VOLTAGE OF 1.5V, THE BRAKE FAILURE LAMP AND ALARM WILL BE ACTIVATED. ALSO ACTIVATION OF THE ABS TELLTALE WHEN THE ABS IS NOT PROPERLY FUNCTIONING DOES NOT ALWAYS OCCUR.
Consequeces:: AT NIGHT THE INSTRUMENT CLUSTER LIGHTS MAY FAIL AND THE DRIVER MAY NOT BE ABLE TO SEE THE INSTRUMENT PANEL GAUGES AND THE BRAKE WARNING LIGHT INDICATOR WHICH COULD INCREASING THE RISK OF A CRASH.
Corrective action:: DAMON IS WORKING WITH WORKHORSE TO CONTACT THE OWNERS AND REMEDY THIS CAMPAIGN . WORKHORSE WILL REPROGRAM THE INSTRUMENT PANEL CLUSTER FREE OF CHARGE. OWNERS MAY CONTACT WORKHORSE AT 1-877-246-7731 OR DAMON AT 1-800-860-3812.
Notes:: CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Affects the following:

2005 DAMON CHALLENGER Complaints
TL* THE CONTACT OWNS A 2005 DAMON CHALLENGER RV WITH A WORKHORSE W22 CHASSIS. THE CONTACT STATED RECEIVED NOTIFICATION OF NHTSA CAMPAIGN ID NUMBER: 09V225000 (SERVICE BRAKES, HYDRAULIC) AND THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR REPAIRS. AFTER REPAIRS WHILE DRIVING 55-60 MPH, THE ABS WARNING LIGHT ILLUMINATED AND THE BRAKES FAILED. A LOCAL MECHANIC WAS CONTACTED WHO ADVISED THAT THE PREVIOUS TECHNICIAN HAD NOT PROPERLY TIGHTENED THE BRAKE LINE DOWN TO THE CALIBER. THE AUTHORIZED DEALER WAS CONTACTED AND ADVISED THAT HE WOULD COVER PARTIAL EXPENSES OF THE REPAIR COSTS DUE TO HIS ERROR. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 14,523 AND THE CURRENT MILEAGE WAS 14,563.;
2005 DAMON DAYBREAK Complaints
TL*THE CONTACT OWNS A 2005 DAMON DAYBREAK. WHILE DRIVING 55 MPH DOWNHILL OR ON ROUGH LEVEL PAVEMENT, THE VEHICLE MOVES FROM RIGHT TO LEFT WITH SEVERE SHAKING. THE CONTACT BELIEVES HE WILL LOSE CONTROL OF THE STEERING WHEEL AND THAT THE FAILURE IS WITH THE STEERING OR THE BRAKES. THE DEALER STATED THAT THE FRONT PASSENGER TIRE WAS CUPPING; HOWEVER, THE ROTORS AND BRAKES WERE FINE. THE CONTACT STATED THAT ALL OF THE TIRES WERE ROTATED AND ALIGNED, BUT THE FAILURE CONTINUED. THE FORD DEALER STATED THAT THE SHOCK ABSORBERS NEEDED TO BE REPLACED. THE SHOCK ABSORBERS WERE REPLACED, BUT THE FAILURE PERSISTS AND IS WORSENING. THE CURRENT MILEAGE IS 24,808 AND FAILURE MILEAGE WAS 19,500 AND CONTINUING. UPDATED 05/08/08. *LJ UPDATED05/09/08;
2005 DAMON INTRUDER Complaints
PER REPAIR FROM FLEET PAINTING INC., MAY 18, 2012: MAY 18, 2012 RE: 2005 DAMON INTRUDER RV TO WHOM IT MAY CONCERN: IN REGARDS TO THE LEFT SIDE FRONT CAP, MANUFACTURER DEFECT IN TOP CORNER. THE CAP RADIUS ON THE WINDOW OPENING DOES NOT MEET THE CURVE OF THE FRONT WINDSHIELD, SO THE WINDSHIELD WILL NOT STAY IN PLACE AND WILL NOT SET CORRECTLY. THIS CREATES AN OPENING TO THE FRONT CAP. ADDITIONALLY THE RIGHT SIDE LOWER FRAME SUPPORT WAS CRACKED & SHIFTED ADDING TO THE PROBLEM WITH THE WINDSHIELD. TO CORRECT THIS DEFECT WE HAD TO RECONSTRUCT THE FIBER GLASS AREA ON THE FRONT CAP TO MATCH THE CURVE & RADIUS OF THE WINDSHIELD. THE FRAME WORK ON THE LOWER FRAME SUPPORT HAD TO BE REPAIRED & RE-ATTACHED TO THE FRONT CAP, IN ORDER FOR THE WINDSHIELD TO SET & SEAL CORRECTLY. WE HAVE REPAIRED SEVERAL OF THESE UNITS THAT HAVE THE SAME MANUFACTURER DEFECT & PROBLEM WITH FRONT WINDSHIELDS. PLEASE FEEL FREE TO CONTACT ME WITH ANY QUESTIONS OR ANY ADDITIONAL INFORMATION THAT YOU MAY NEED. *JB;