BMW IS RECALLING CERTAIN MODEL YEAR 2007 THROUGH 2009 R 1200 AND K 1200 SERIES MOTORCYCLES MANUFACTURED

Jun 18, 2010 — Recall Campaign #10V276000

BMW IS RECALLING CERTAIN MODEL YEAR 2007 THROUGH 2009 R 1200 AND K 1200 SERIES MOTORCYCLES MANUFACTURED FROM AUGUST 2006 THROUGH MAY 2009. DUE TO THE CURRENT ROUTING OF THE FRONT BRAKE LINES, IT IS POSSIBLE THAT DURING RIDING, AND THEREFORE ASSOCIATED VIBRATION. THE BRAKE LINES COULD BE UNDER STRAIN. IF THE VIBRATION/STRAIN IS SIGNIFICANT, THE BRAKE LINE COULD SPLIT AND START TO DEVELOP A LEAK.

The recall was influenced by the manufacturer with about 15,532 units affected.

See recall notice

NHTSA Safety Recall Notice

10V276000

Manufacturer:	BMW of North America, LLC
Recall date:	June 18, 2010
NHTSA Campaign #:	10V276000
Units affected:	15,532

Description:: BMW IS RECALLING CERTAIN MODEL YEAR 2007 THROUGH 2009 R 1200 AND K 1200 SERIES MOTORCYCLES MANUFACTURED FROM AUGUST 2006 THROUGH MAY 2009. DUE TO THE CURRENT ROUTING OF THE FRONT BRAKE LINES, IT IS POSSIBLE THAT DURING RIDING, AND THEREFORE ASSOCIATED VIBRATION. THE BRAKE LINES COULD BE UNDER STRAIN. IF THE VIBRATION/STRAIN IS SIGNIFICANT, THE BRAKE LINE COULD SPLIT AND START TO DEVELOP A LEAK.
Consequeces:: IF THIS GOES UNNOTICED, AND THE BRAKE FLUID RESERVOIR RUNS EMPTY, THE FRONT BRAKES COULD FAIL, INCREASING THE RISK OF A CRASH.
Corrective action:: BMW WILL NOTIFY OWNERS AND DEALERS WILL INSTALL NEW BRAKE LINES, CONTAINING A "SLEEVE" ALONG A PORTION OF THE LINES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 20, 2010. OWNERS MAY CONTACT BMW AT 1-800-525-7417.
Notes:: OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV .

Affects the following:

2007 BMW R 1200 ST Complaints
THE FUEL PUMP ON MY R 1200 ST MOTORCYCLE IS MOUNTED INSIDE THE FUEL TANK AND PROVIDES FUEL UNDER PRESSURE TO THE PRESSURE REGULATOR. FUEL EXITS THE TANK THROUGH A QUICK DISCONNECT FITTING SCREWED INTO THE PLATE ON WHICH THE FUEL PUMP IS MOUNTED. DURING A ROUTINE INSPECTION I NOTICED CRACKS AROUND THE THREADED HOLE THAT THE QUICK DISCONNECT FITTING SCREWS INTO. BOTH THE QUICK DISCONNECT FITTING AND THE PLATE WITH THE THREADED HOLE ARE PLASTIC. IF THE CRACKS CONTINUE TO GROW, FUEL UNDER PRESSURE WILL LEAK ONTO MYSELF AND HOT ENGINE PARTS, CAUSING SIGNIFICANT DAMAGE AND INJURY. THE PARTS IN QUESTION ARE USED ON NUMEROUS OTHER BMW MOTORCYCLE MODELS, INCLUDING THE OTHER R 1200 MODELS, K 1200 MODELS, AND K 1300 MODELS.;
2008 BMW K 1200 GT Complaints
THE FUEL PUMP FLANGE ON THIS 2008 BMW K1200GT IS LEAKING ONTO THE ENGINE BELOW. THIS IS A KNOWN PROBLEM WITH THIS MODEL AS SEEN IN THIS LINK: HTTPS://WWW.ASPHALTANDRUBBER.COM/RECALL/BMW-FUEL-FLANGE-LEAK-RECALL-2020/ AND ALSO AT THE LINK BELOW WHICH SHOWS NHTSA'S LETTER ABOUT THIS PROBLEM HTTPS://STATIC.NHTSA.GOV/ODI/RCL/2020/RCAK-20V471-2669.PDF ON MY MOTORCYCLE GAS IS LEAKING OUT FROM THE SAME FUEL PUMP FLANGE AND LEAKING DOWN ONTO THE ENGINE.. THIS IS A FIRE HAZARD AS NOTED IN NHTSA'S REPORT. I HAVE INCLUDED A YOUTUBE VIDEO LINK BELOW THAT SHOWS HOW AND WHERE THE GAS IS LEAKING OUT FROM MY GAS TANK. THIS OCCURS IF THE BIKE IS STATIONARY OR IN MOTION. SEE BELOW: HTTPS://WWW.YOUTUBE.COM/WATCH?V=PWUSMVRBN8M I AM ASKING THAT MY BMW MOTORCYCLE BE INCLUDED IN THIS RECALL AS IT HAS THE SAME PROBLEM AS THE OTHER 2008 K1200GT BIKES THAT WERE COVERED. I AM NOT SURE WHY MY BIKE WOULD NOT ALSO BE IN THAT RECALL.;
2009 BMW R 1200 GS Complaints
While attempting to pass a car on the highway, the engine suddenly lost power, forcing me into a perilous maneuver to reach the breakdown lane at highway speed. Following vehicle recovery and upon further inspection, I discovered that both plastic throttle body cam pulleys had broken in half, completely disabling throttle control. There were no warning lights or symptoms indicating this failure was imminent. In my research to fix the issue, I found that this problem is more common than I realized and poses a serious safety risk.;
2009 BMW R 1200 GS ADVENTURE Complaints
THE GAS TANK HAS QUICK DISCONNECT FITTINGS THAT SCREW INTO A PLASTIC FLANGE ON EACH SIDE OF THE TANK. THE FITTING THREADS ARE SIMILAR TO NPT PIPE THREADS WHICH OVER STRESS THE PLASTIC AND RESULT IN CRACKING, FUEL THEN LEAKS FROM THE TANK UNDER THE FAIRING ASSEMBLY ON TO ELECTRICAL WIRING, ENGINE PARTS AND HOT EXHAUST COMPONENTS. THIS COULD RESULT IN FIRE OR UNEXPECTED STOPPAGE CAUSING AN ACCIDENT OR FATALITY FROM A WRECK IN TRAFFIC. *TR;
2009 BMW R 1200 R Complaints
Fuel gauge stopped responding, leading to running out of fuel while moving. This is a common failure on many bike models from BMW from 2005-2013. I have had this happen 4 times so far, and each time the fuel level measuring strip in the fuel tank was replaced. This repair is costly, and has proven it is at best a temporary solution. This is an unsafe condition since loss of engine power from running out of fuel can be quite dangerous on a motorcycle.;