Volvo Car USA, LLC is recalling certain 2023 Volvo C40 BEV

Jun 12, 2025 — Recall Campaign #25V392000

Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 Volvo C40 BEV, 2025 EC40, 2023-2024 XC40 BEV, 2020-2026 XC90 PHEV, 2022-2026 XC60 PHEV, 2023-2025 S60 PHEV, 2024-2025 V60 PHEV, and 2025-2026 EX40 and 2025 S90 PHEV vehicles. In certain driving scenarios while coasting down a hill and using "B" mode or "One Pedal Drive," the vehicle may lose brake function.

The recall was influenced by the manufacturer with about 11,469 units affected.

See recall notice

NHTSA Safety Recall Notice

25V392000

Manufacturer:	Volvo Car USA, LLC
Recall date:	June 12, 2025
NHTSA Campaign #:	25V392000
Units affected:	11,469

Description:: Volvo Car USA, LLC (Volvo Car) is recalling certain 2023 Volvo C40 BEV, 2025 EC40, 2023-2024 XC40 BEV, 2020-2026 XC90 PHEV, 2022-2026 XC60 PHEV, 2023-2025 S60 PHEV, 2024-2025 V60 PHEV, and 2025-2026 EX40 and 2025 S90 PHEV vehicles. In certain driving scenarios while coasting down a hill and using "B" mode or "One Pedal Drive," the vehicle may lose brake function.
Consequeces:: A loss of brake function increases the risk of a crash.
Corrective action:: Owners are advised not to use "B" Mode (for plug-in hybrid vehicles) or "One Pedal Drive" (for pure electric vehicles) until the repair has been completed. The brake module software will be updated over-the-air (OTA) or by a dealer, free of charge. Owner notification letters were mailed July 15, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10329.

Affects the following:

2023 VOLVO C40BEV Complaints
Persistent steering wheel vibration at highway speeds (60-80 mph), present from the first drive within two hours of taking delivery of this Certified Pre-Owned vehicle on April 14, 2026 at 21,075 miles. No warning lamps or messages. The vibration is constant at highway speed, not intermittent, causing driver fatigue and distraction during sustained highway driving. This is a known defect documented in Volvo Technical Journal TJ 36752.3.0, classified under function group 4661 (drive shaft). Kline Volvo of Maplewood, MN confirmed the vibration and performed the TJ-prescribed repairs: tire balancing, tire replacement, and driver's airbag module replacement containing an oscillation damper. Volvo's own TJ notes this repair only "lessens" the vibration. The vibration improved but in my assessment has not been fully resolved. A second Volvo dealer's service manager independently acknowledged the issue and consulted Volvo's regional service representative, who confirmed no further fix is currently available beyond the TJ repair. I have escalated to Volvo executive leadership in writing and am awaiting response. The vehicle is available for inspection.;
2024 VOLVO XC40 Complaints
Right when I turned the car on, a million different alarms went off saying different systems weren’t available. Then I started driving, and it accelerated normally, but when I took foot off accelerator: it didn’t slow down. This was really noticeable because I had one pedal drive on, which means taking foot off the gas acts as a very light brake. I could slow down with the brake, but then as soon as I took my foot off the gas, it would speed back up. Really weird feeling: it was like the cruise control had set itself and it was taking me back to that speed. But braking worked, so I could stop and control the car with just the regular brake. But then when I came to a full stop, it just locked up: parking brake on and wouldn’t come off. I just basically kept trying things to get it going again and it finally did. But then it happened again, where it would accelerate on its own and I had to control the car with just the brake. I had the car towed for repair the next day, and the tow truck driver said he noticed it accelerating on its own as he drove it up onto the truck. Volvo maintenance also confirmed the problem. They had the car forever and ultimately decided it was a problem with my “external audio module”.;