2003 CHEVROLET SILVERADO 2500 Complaints

WHILE MY TRUCK WAS BEING SERVICED, THE MECHANIC NOTICED THAT THE STEEL HYDRAULIC BRAKE LINES WERE SEVERELY CORRODED AND RUSTED AT THE DRIVER'S SIDE FRAME. THE MECHANIC STATED THAT THE LINES COULD RUPTURE AT ANY TIME DUE TO THE AMOUNT OF HEAVY RUSTING. THE BRAKE LINES APPEARED TO BE IN GOOD SHAPE WHEN VIEWING FROM THE DRIVER'S SIDE WHEEL WELL, BUT ON CLOSER EXAMINATION, WHERE THE LINES COME DOWN THE FIREWALL AND TRANSITION TO ON TOP OF THE FRAME RAIL (BELOW DRIVER'S FEET) IS WHERE THE EXTREME RUSTING HAD OCCURRED. UPON SEARCHING THE INTERNET FOR REPLACEMENT BRAKE LINES, I WAS MADE AWARE OF THE SCOPE OF THIS ISSUE AND THE VEHICLES INVOLVED WITH THIS ISSUE. I WAS SHOCKED THAT THERE HAS BEEN NO RECALLS ISSUED FOR BRAKE LINES FAILING SINCE THIS SEEMS TO BE A VERY IMPORTANT SAFETY ISSUE. SINCE INSPECTING MY VEHICLE, I HAVE INSPECTED SEVERAL OTHER FRIENDS VEHICLES IN THE AFFECTED MODEL YEARS WITH ALL OF THE VEHICLES HAVING EXTREME CORROSION OF THE BRAKE LINES. I FEEL THAT THIS IS VERY WIDESPREAD IN THE RUST BELT STATES, BUT THAT NUMEROUS OWNERS ARE UNAWARE OF THE ISSUE. *TR

WHILE RETURNING HOME FROM A 2 WEEK VACATION (30 MILES FROM HOME) SLOWED DOWN TO MAKE A RIGHT TURN ON A CITY STREET IN WOODLAND, CA, THE TRUCK JUST SHUT DOWN, NO STEERING, NO BRAKES, NO ENGINE, TOTAL ELECTRICAL SHUTDOWN. IT WAS EVERYTHING I COULD DO TO MAKE THE TURN AND PULL TO THE RIGHT. AT THE TIME I WAS PULLING MY 2009 BIGHORN FIFTH WHEEL TRAILER. IT WAS A SCARY TIME. I FINALLY STOPPED, LUCKY THERE WAS NO CARS PARKED ON THE RIGHT NEAR THE CURB. I PUT THE TRANSMISSION IN NEUTRAL AND RESTARTED THE ENGINE. THEN WE CONTINUED THE TRIP HOME TO WINTERS, CA. I TOOK THE TRUCK TO IMLER DIESEL IN SACRAMENTO TO CHECK THE ENGINE OUT. THEY REPLACED THE INJECTORS WHICH WE HAD AGREED TO DO PRIOR TO MAKING THE TWO WEEK TRIP. THE NEXT TRIP WAS TO BODEGA BAY ON JANUARY 14, 2014. WE TRAVELED ABOUT 100 MILES. AGAIN WE WERE PULLING OUR FIFTH WHEEL TRAILER. SLOWING DOWN FROM 55 MPH TO 15 MPH, PREPARING TO MAKE A LEFT TURN IN DORAN BEACH PARK AT BODEGA BAY, THE TRUCK SHUT DOWN AGAIN.I CAME SO CLOSE TO HITTING A TREE. ONCOMING TRAFFIC STOPPED JUST IN TIME AS THE SPEED LIMIT AT 55 MPH SEEMED TO SEE WHAT WAS HAPPENING GIVING ME TIME TO RESTART AND MOVE OFF THE HIGHWAY. MY WIFE AND I WERE BOTH SHAKEN UP A BIT, BUT ALSO FEELING VERY LUCKY NOT HAVING A CRASH. WE CONTINUED HOME 4 DAYS LATER. WE PARKED THE TRUCK.THE MILEAGE WAS 143579 AT THE START OF THE TRIP AND 143819 AT END. I HAVE NOT USED THE TRUCK SINCE. I DO NOT FEEL IT IS SAFE TO DRIVE. I WAS LUCKY TWICE, DON'T KNOW IF I WANT TO RISK A THIRD TRY. LOOKING BACK, THE SHUTDOWN DID HAPPEN TWO OTHER TIMES BUT I WAS NOT PULLING THE FIFTH WHEEL TRAILER, I CAN'T REMEMBER THE DATES. CHEVROLET LT 2500 HD 4X4 DIESEL 2003 TRUCK. *TR

A FRIEND WAS DRIVING MY TRUCK IN A RESIDENTIAL NEIGHBORHOOD. HE WAS ONLY GOING 20 MPH WHEN THE GAS LIGHT CAME ON BUT THE NEEDLE SAID IT HAD HALF A TANK. ALL OF A SUDDEN THE RADIO LOCKED UP AND ALL THE NEEDLES ON THE DASH STARTED GOING CRAZY ALL THE EMBLEMS ON THE DASH LITE UP. WE PARKED AND TURNED OFF THE TRUCK. AS SOON AS WE WENT TO TURN BACK WE HAD JUST STARTED IT NOT EVEN 3 MINUTES LATER ALL OF THE GAUGES AND LIGHTS ON THE TRUCK IT STARTED FREAKING OUT AGAIN AND NOW THE DRIVER SIDE MIRROR AND WINDOW CONTROL WOULD NO LONGER WORK. EARLIER THAT DAY I HAD TAKEN IT IN A REPUTABLE SHOP TO GET THE TRUCK SMOGGED AND GET IT CHECKED OUT. THE TRUCK PASSED SMOG AND THEY SAID THE TRUCK HAD NO PROBLEMS. THIS WAS THE FIRST TIME IT HAD EVER DONE ANYTHING LIKE THIS. *TR

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH, HE NOTICED A TICKING SOUND FROM THE VEHICLE. THE NOISE BECAME LOUDER AND THE CONTACT LATER DISCOVERED THAT THE BEARING AND TIMING CHAIN WERE DAMAGED. ADDITIONALLY, THE TRANSFER CASE DID NOT CONTAIN ANY FLUID. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR FURTHER INSPECTION. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WAS 195,000.

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500. THE CONTACT STATED THAT WHILE DRIVING 10 MPH, THE BRAKE PEDAL ABNORMALLY TRAVELED TO THE FLOORBOARD WHEN DEPRESSED. THE CONTACT TOOK THE VEHICLE TO AN INDEPENDENT MECHANIC, WHO STATED THAT THE BRAKE LINES WERE RUSTED AND FRACTURED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE APPROXIMATE FAILURE MILEAGE WAS 150,568. *TR

ON WEDFEB15/12 THE ABS LIGHT WAS ON FULLY AND UPON BRAKING THE TRUCK PULLED TOWARDS ON COMING TRAFFIC SOUNDING LIKE METAL ON METAL.-LETTER FEB20/12 TO GM.THE STEERING WHEEL WAS PULLED OUT OF MY HANDS-LETTER DEC9/13 TO GM.I HAVE COMPLAINED BY LETTER TO GM.MAR14,APR5,JUN4,OCT19 AND DEC9/13 ABOUT THIS ABS PROBLEM AND THEY KEEP CLOSING MY FILE AND AS OF JAN9/14 BY PHONING ME REFUSE TO RESPOND TO MY COMPLAINTS.MR ROESTI-OWNER BRADLEY CHEV HAS STATED BY LETTER IF A SENSOR IS NOT WORKING PROPERLY ALL SORTS OF STRANGE THINGS COULD HAPPEN.BARNES WHEATON CHEV SERVICE MGR JESSIE-IF ONE BRAKE SENSOR ISN'T WORKING PROPERLY THE COMPUTOR WILL SEND ALL THE BRAKING POWER TO THE OPPOSITE WHEEL.NOV13/13 PRESTON CHEV SERVICE ADVISOR-HE HAS HAD PROBLEMS WITH THESE ABS SYSTEMS AT LOW SPEEDS-REPLACED CONTROLLER TO CORRECT PROBLEM.

STARTED THE TRUCK AND PUT INTO REVERSE. THERE WAS NO BRAKE AND NO STEERING CONTROL. I HAD TO USE THE EMERGENCY BRAKE TO STOP THE VEHICLE. ALL FLUIDS WERE TOPPED OFF AS NORMAL AND I REGULARLY MAINTAIN THIS VEHICLE. AFTER REVIEWING THIS ISSUE IN THE DIESEL FORUM NUMEROUS DURAMAX OWNERS HAVE ENDURED THE SAME PROBLEM WITH SOME ENDING IN CRASHES. THIS IS A MAJOR SAFETY ISSUE!!!!!!!!!!!! SIMULTANEOUS BRAKE AND STEERING FAILURE. ARE YOU KIDDING ME? WOW! I TRIED CHATTING WITH GM AND WAS DUMPED DURING THE CHAT. NO HELP THERE! I'LL TRY AGAIN! *TR

THE BRAKES FAILED WHILE I WAS HOOKING THE TRUCK TO A TRAILER. I WAS BACKING THE TRUCK TO ALIGN THE BALL TO THE HITCH AND THE BRAKE PEDAL WENT RIGHT TO THE FLOOR. VERY LUCKY THIS HAPPENED IN THE DRIVEWAY AND NOT GOING DOWN THE ROAD WITH A 8,000 TRAILER BEHIND IT. I LIVE IN OHIO, BUT THIS IS A TWO WHEEL DRIVE TRUCK THAT IS USED STRICTLY TO TOW A RACE CAR TRAILER. IT'S NEVER BEEN DRIVEN IN THE SNOW. COST ALMOST $800 TO REPLACE EVERY BRAKE LINE ON THE TRUCK AS THEY WERE ALL BADLY RUSTED AND IT WOULD BE JUST A MATTER OF TIME BEFORE ANOTHER LINE FAILED. *TR

BRAKE LINE BURST DO TO RUST. HAD VEHICLE TOWED AND FOUND ALL THE BRAKELINES VERY BAD. ALSO THE FUEL LINES ARE ROTTED WITH THE RETURN LINE LEAKING FUEL. I HAD 1 REAR BRAKE LINE REPLACED IN 2012 WHICH WAS ALSO RUSTED OUT. *TR

TL* THE CONTACT OWNS A 2003 CHEVROLET SILVERADO 2500 HD. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 55 MPH THE BRAKE PEDAL WAS ENGAGED AND THERE WAS NO RESPONSE. THE BRAKE PEDAL SUDDENLY TRAVELED TO THE FLOORBOARD WITHOUT WARNING. THE CONTACT BEGAN TO DOWN SHIFT IN ADDITION TO APPLYING THE EMERGENCY BRAKE. THE VEHICLE CAME TO A STOP AND THE CONTACT WAS ABLE TO DRIVE TO HIS RESIDENCE. THE CONTACT NOTICED THAT THE HYDRAULIC BRAKE LINE RUPTURED AND CAUSED FLUID TO LEAK EXCESSIVELY ONTO THE GROUND. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 28,000.