2020 FORD ESCAPE HYBRID Complaints

2020 Ford Escape drivers door had the check arm fail due to the inner reinforcement bracket breaking off of the outer door shell. The failure caused the check arm to lodge into the window track and the door would not close and the vehicle couldn’t be driven or secured. The door made a popping sound just 1 time before the failure. Ford states an issue with the check arm welds failing in SSM 51553 but doesn’t have a remedy other than replacing the door. I worry a new door will fail in the same way unless it’s been redesigned.

The contact owns a 2020 Ford Escape. The contact stated that while refueling the vehicle, fuel started to spill out of the filler pipe onto the ground. The contact stated that during the failure, no fuel had entered the fuel tank. The vehicle was taken to the local dealer who diagnosed that the fuel tank filler pipe had failed and needed to be replaced. The fuel tank filler pipe was replaced, and the vehicle was fixed. The manufacturer was not notified of the failure. The failure mileage was 15,400.

The welds securing the check arm on driver's side door detached without prior warning during normal use, making the door nearly impossible to close fully, and keeping the window from going down more than about an inch. The dealer says they have seen multiple instances of this on the 2020 Escape, and there are many reports of the same thing on the internet. The body shop that repaired it has also seen it many times, always with the 2020 model. Ford appears to have strengthened it in subsequent model, but hasn't issued a recall and won't cover the cost the repair. Obviously, having a door (or even a window) that doesn't operate well, especially on the driver's side, is a safety issue. This detached check arm also allowed the door to swing out uncontrollably if caught by the wind or on a downhill slope, which could damage other cars in a parking lot.

My driver’s side door top hinge the spot welds let go, I already had the door replaced by Ford under warranty back in 2021 my car is not under warranty anymore I have about 156,000 miles on it. I got a estimate at a body shop it will cost me about $1820 to replace the door.

On the driver's side door are spot welds that are breaking away and preventing the window from coming down. As documented in SSM-50150.

The driver's side front check arm welds inside the door broke loose, and the door can't be closed.

Welds holding driver's side door broke inside the door, door makes a crunching noise, is hard to close and window can't be rolled down. Door was not caught by wind or any other strain, no abnormal use. The car has 26,000 miles and the welds just gave out.

Door started squeaking. Dealership checked and found that, "Door skin spot weld is broken under door weather strip near door check." Door has never been damaged by owner.

On the drivers side doir, the 3 spot welds for the door stop failed. Now it makes a horrible cracking sound. I was told the whole door needs to be replaced and I'm out of warranty. I've had the vehicle just over 3 years.

NHTSA ID Number: 10201603 Manufacturer Communication Number: SSM 50150 Summary Some 2020-2021 Escape vehicles may exhibit cracks or broken spot welds in the left front door at the check arm attachment point in the door assembly. Ford has been provided feedback from fleet customers of this condition on some vehicles with high usage profiles. The door assembly and door check arm replacement is the appropriate repair for this condition. Refer to the parts catalog and Workshop Manual (WSM), Section 501-03 as required to complete the repair. For claiming, use casual part 7823552 and the applicable labor operations of Section 12 and 13 of the Service Labor Time Standards (SLTS) Manual.