2020 FORD EXPLORER Complaints

While braking vehicle downshifted harshly with a noticeable slam into gear. While under acceleration, vehicle rpms raised sharply as transmission slipped and would not engage and accelerate. Potential risk to injury as vehicle transmission failed on interstate with loss of acceleration. Towed vehicle to Ford dealership. Ford dealership inspected to the conclusion of "Fluid full/extremely burnt. Possible A clutch failure due to faulty front support". Ford dealer recommended to remove and replace transmission. - Transmission failure, not available for inspection. - Safety risk due to transmission failure at interstate speeds with loss of acceleration. - Problem reproduced by Ford dealership - Transmission inspected by Ford dealership - Wrench light illuminated shortly after initial harsh downshift and acceleration with transmission slip.

My got multiple warning messages while driving my 2020 Ford Explorer. My local repair shop ran test and determined it needs a new front axle disconnect actuator/shaft - TECHNICAL SERVICE BULLETIN 23-2174. Without this repair, several sensors are deactivated: 4WD, Hill Start Assist, Forward Collision Warning, Blind Spot system, pre-collision Assist and Service AdvanceTrac. With those functions disabled, it puts the driver/passengers at higher risk of collision - especially in the winter months. This repair is costing me over $2000. A vehicle with less than 70000 miles should not be having an issue like this, and Ford is award of the problem, yet have not issued a warranty extension or recall.

The vehicle was purchased on 10/26/22 and the first occurrence of the issue and was reported to Autonation Ford Littleton and was dropped off by 11/02/22. The issue reported was that the engine to the vehicle would shut off and we were unable to turn it back on for a few minutes. This occurred while at a stop light in the middle of traffic. We dropped it off and they were unable to duplicate the issue. I then had the same issue reoccur and it was in the shop from 06/01/23 and the repair order was closed out on 07/31/23. They were unable to duplicate the issue again. We then had it occur again and we dropped the vehicle off on 06/28/25 and did not get it back until 08/19/25. Again, the issue was not able to be duplicated. The vehicle has shut off, and is unable to turn back on for minutes at a time, while we have been at a stop sign, a stop light, in parking lots, and even parked in our garage. The safety concern is sitting with hazards on in the middle of the road at a light surrounded by traffic. Every time it occurs, we call the dealership and set up an appointment. During the wait period, it usually happens 2-3 more times. We opt to not drive it when it begins happening this much. The vehicle has only been inspected by the dealership at this time and there were no warning lights. The engine would shut off and either go to just accessory power or no power at all. Between these repairs there was also a warning that stated: Gear Shift Malfunction. This occurred while I was on the interstate 3 different occasions and I would lose all power. I would have to keep pressing the gas pedal, hoping that it would begin accelerating. This was reported more than once as well and the entire transmission was eventually replaced.

Tire pressure sensor fault. A rear tire pressure sensor has defaulted more than once. As this is built into the wheel assembly, I believe this is a safety issue

Dashboard has separated, leather is rolled back from windshield area and has bubbled and raised on entire dash, this impedes part of my vision via the lower part of the windshield.

The panoramic sunroof Rolo shade has malfunctioned and is currently sagging. This condition is expected to worsen over time, potentially obstructing driver visibility or posing a safety risk due to the possibility of entrapment or flammability. The vehicle has been brought to a certified Ford dealer for inspection; however, no additional inspections have been performed by other authorities at this time. There are no warning lights or alerts displayed in the vehicle related to this issue.

I have a 2020 ford explorer with the 3.3 motor. It was making an odd ticking noise, and I took it into the dealership, here the waterpump is bad. I have looked online and there are plenty of people complaining about pre mature waterpump failure. I called ford consumer affairs and warranty dept as my vehicle is not far out of warranty and they refuse to cover the repair.

issued started happening when I tried to get into my car and my keyfob was not working. then notice the number pad was working and was able to get into the vehicle. Once inside, vehicle did not want to start. I turn on and off the headlights and thats when the vehicle started. Once started, vehicle started showing orange warning messages. the following messages were shown: Pre-Collision Assist Not Available Hill Start Assist Not Available 4WD Fault Service Required Service AdvanceTrac See Manual with a wrench on it. There is also a wrench light on with the advance trac light on. This issue was diagnosed by Ford Scarsdale and they charge me $209 just for the diagnostic and stated that I need a new AWD Module plus performing TSB 23-2174. with a list of parts totaling $926.42 plus labor of $1,463. The labor seems a bit over price as I don't believe it will take 7 hours to fix this if we take the labor at $200/Hr. There were no prior messages prior to failure. Issue started happening around August 9th, 2025 where my car would start with no issues and after 10 minutes of driving, all the above messages would start showing. Now, messages show when car starts and dont go away. In addition, I have taken my vehicle to Ford Scarsdale on July 2, 2025 from front/read differential and transfer case fluid change and pinion seal change. In addition, on 03/27/2024, I took my vehicle since there was oil leak in the front axle and was repaired under warranty. Dealership should have suggested to do this TSB 23-2174 knowing this was a common issue and I was still under warranty

The contact owns a 2020 Ford Explorer. The contact stated that while loading her children into the vehicle, the driver’s, and passenger’s side rear second row seats collapsed and remained locked in the upright position. After a visual inspection, the contact observed that the “Easy Entry” switch was stuck. No warning lights were illuminated. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. After investigating the failure, the contact related the failure to NHTSA Campaign Number: 25V393000 (Seats); but the VIN was not included. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was 20,000.

The exhaust leaks constantly and ford can’t seem to fix it. Been multiple times in the shop and all they say is it’s suppose to leak soot and make a fluttery sound. Three documented cases of it at the shop for exhaust leak and I’ve finely gave up because multiple dealerships refuse to acknowledge the issue and state it’s weep holes but weep holes are at connection joints. The smell of exhaust from start up or in tight confined spaces allows the exhaust to creep back into the car if windows are rolled down. Also the sound is embarrassing