2004 FORD F-150 Complaints

DURING AN OIL CHANGE IT WAS NOTICED THAT THE LEFT HAND FRONT DIFFERENTIAL MOUNTING BRACKET APPEARED TO HAVE A CRACK PURSUANT WITH TSB 06-11-12. HOWEVER UPON CLOSER EXAMINATION IT WAS SHOWN THAT THE DAMAGE WAS MORE EXTENSIVE THEN THE "CONCERN OF THE LEFT HAND FRONT DIFFERENTIAL MOUNTING BRACKET SEPARATING FROM THE FRAME RAIL." MENTION IN THE TSB. INSTEAD OF THE AFOREMENTIONED MOUNT BREAKING, A SECTION OF THE FRAME APPROXIMATELY 1/4 OF AN INCH AROUND THE WELDS FOR THE DIFFERENTIAL MOUNT ON ALL SIDES HAD SEPARATED FROM THE REST OF THE FRAME LEAVING A HOLE IN THE FRAME APPROXIMATELY FOUR INCHES ACROSS.

DRIVING DOWN THE ROAD AT NORMAL SPEED OF 55 WHEN MY 2004 FORD F-150 4.2 V-8 BLEW A SPARK PLUG OUT OF HEAD!!

THE REAR DIFFERENTIAL ACTS UP AND PREVENTS THE TRUCK FROM ACCELERATING PROPERLY. STUTTERS ALL OF THE TIME AND HAS A MILD MISFIRE AND WHAT SOUNDS LIKE KNOCKING.

TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE CRUISE CONTROL FAILED TO ENGAGE AND DISENGAGE. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE ACTIVATION SWITCH NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 67,000. MA 08/11/15 THE CONSUMER STATED THE LOCAL DEALER COULD NOT DETERMINE THE CAUSE OF THE FAILURE. THE DEALER REFUNDED THE DIAGNOSTIC FEE. UPDATED 1127/2015 *JS

ABS BRAKE SYSTEM. MY BRAKE SYSTEM BEGAN TO FAIL IN MAY 2015 AND HAS DONE IT EVER SINCE. WHEN I PUSH THE BRAKE PEDAL BRAKES FADE TO FLOOR. I HAVE NEARLY HAD SEVERAL ACCIDENTS DUE TO BRAKE FAILURE. I TOOK IT TO MY LOCAL DEALER (SACKELARIS FORD IN CAMDENTON, MO) AND THEY ANALYZED IT FOR AN OUTRAGEOUS FEE AND STATED THE PROBLEM WAS EITHER THE MASTER CYLINDER OR THE HAYDRAULIC CONTROL UNIT ON ABS. I HAD THE MASTER CYLINDER REPLACED WITH A NEW MC AND IT HASN'T HELPED. MY BRAKE PEDAL STILL FADES TO FLOOR. I CHECKED ON THE INTERNET TO SEE IF THIS PROBLEM WAS A 2004 F150 F4 COMMON PROBLEM. IT IS AND A SHOCKING PERVASIVE ONE. NUMEROUS ACCOUNTS OF THIS PROBLEM WERE POSTED ON THE INTERNET. SO I ASKED THE DEALER IF THERE WERE ANY RECALLS FOR THIS AND THERE ISN'T. I CALLED THE FORD CUSTOMER SERVICE DEPARTMENT AND THEY CORROBORATED THERE WERE NO RECALLS. MY MECHANIC STATED THERE WAS A THECNICAL SERVICE BULLETIN FOR THIS REOCCURING PROBLEM (TSB REFERENCE # 17750, NHTSA REFERENCE # 10008234) AND FORD SHOULD FIX IT UP TO 100,000 MILES. I AGAIN CONTACTED THE FORD CUSTOMER SERVICE DEPARTMENT AND THEY AT FIRST DENIED THE TSB. ON A SUBSEQUENT CALL I GAVE THEM THE TSB NUMBER AND THEY STATED IT DID NOT COVER PAYMENT FOR THE REPAIR. THIS IS A FRIGHTENING EXPERIENCE AND I AM AMAZED THERE HASN'T BEEN A RECALL ON THE ABS ISSUE. I WILL NOT DRIVE MY TRUCK UNTIL I CAN GET THIS REPAIRED. THE ABS SYSTEM IS SUPPLIED BY BOSCH.

ON MY WAY HOME FROM THE LAKE, MY VEHICLE STARTING IDLING ROUGH. PULLED OVER TO CHECK THINGS OUT, COULDN'T FIND ANY NOTICABLE ISSUES. RETARTED VEHICLE AND ENGINE STARTED SMOKING. I RAISED THE HOOD AND SMOKE WAS BILLOWING OUT FROM THE COIL ATOP THE NUMBER 2 SPARK PLUG, DRIVERS SIDE, LOOKING FROM FRONT TO REAR OF ENGINE. HAD THEVEHICLE TOWED TO BILL COLLINS FORD OF LOUISVILLE,KY.THEY INFORMED ME THAT THE SPARK PLUGS NEEDED CHANGING. UPON REMOVAL, 4 OF THE EIGHT SPARK PLUGS BROKE OFF IN THE ENGINE HEAD. THIS COST ME $857.00 TO CHANGE 8 SPARK PLUGS THAT NORMALLY I COULD DO MYSELF. THE BREAKING OF SPARK PLUGS IN THIS TYPE ENGINE, 5.4L TRITON, IS A WELL KNOWN ISSUE, THAT FORD MOTOR COMPANY KNEW ABOUT. YET THEY HAVE YET TO DO A RECALL. INSTEAD, THEY DEVELOPED A TOOL TO TAKE THESE BROKEN SPRK PLUGS OUT, YET THE CONSUMER STILL HAS TO PAY SOMETIMES UPWARDS OF $2,000.00 FOR THE REPAIR. FORD USED A SUBSTANDARD PART IN THEIR VEHICLES AND REFUSE TO HONOR THE CUSTOMER. THEY NO LONEGR USE THAT TYPE ENGINE, BUT ANYONE WITH A 5.4L TRITON ENGINE FROM FORD WILL HAVE TO PAY A LOT OF MONEY TO CHANGE EIGHT SPARK PLUGS WHEN THE TIME COMES. I COULD NOT PUT MY VEHCILE INTO GEAR WHEN THIS HAPPENED, THAT SEEMS LIKE A SAFETY CONCERN TO ME!

I BOUGHT THIS VEHICLE USED WITH 139000 MILES ON SATURDAY 05/16/15. NOW I WAS NOT EXPECTING A NEW VEHICLE BUT NOT ONE WITH SO MANY PROBLEMS EITHER. FIRST OF ALL IT HAS A VERY ROUGH IDLE, I FOUND THAT THERE IS A SERIOUS PROBLEM WITH THIS ENGINE AND REMOVAL OF THE SPARK PLUGS. THE REPAIR SHOP WILL NOT EVEN GIVE AN ESTIMATE FOR CHANGING THE SPARK PLUGS AS THERE ARE VERY WELL KNOWN PROBLEMS WITH THEM BREAKING OFF IN THE ENGINE. FORD KNOWS ABOUT THIS AND HAS PUT OUT A NOTICE ABOUT THIS KNOWN PROBLEM. I HAD TO TAKE IT FOR A LOWER STEERING ARM REPLACEMENT ON MONDAY 05/18/15 AS THE WHEEL WAS NOT RETURNING TO THE STRAIGHT POSITION WITHOUT ASSISTANCE. NOW THERE IS A HUMMING NOISE FROM THE REAR DIFFERENTIAL THAT THE REPAIR GUY SAID IS THE PINION BARRING AND THAT IT NEEDS TO BE FIXED. THE DEALER WINDOW STICKER HAD EVERYTHING CHECKED AS GOOD AND NO NOTES TO SAY THERE WAS ANYTHING WRONG WITH THE VEHICLE. NO SURPRISE THERE. AFTER CHECKING THIS WEB SITE I FOUND AN OPEN RECALL FOR THE AIRBAG WHICH WAS REPAIRED. I ALSO FOUND ALL THE REPORTS OF PROBLEMS WITH THIS VEHICLE. MY QUESTION IS WHY THE NHTSA IS NOT REQUIRING FORD TO RECALL THESE VEHICLES FOR THE NUMEROUS PROBLEMS THAT WERE REPORTED FROM DAY ONE AND ALLOWED TO CONTINUE THROUGH 2008. FORD WAS ALLOWED TO KEEP BUILDING THESE VEHICLES ALONG WITH OTHERS WITH THE SAME DEFECTIVE PARTS FOR OVER 4 YEARS. THAT IS JUST WRONG. I CAN NOT BELIEVE THEY ARE ALLOWED TO GET AWAY WITH THIS KIND OF CRAP.

I AM NOW A VICTIM OF THE 2004-2008 5.4L CAM PHASER PROBLEM. IT STARTED OUT WHEN I CAME TO A STOP LIGHT AND THE TRUCK STARTED SHACKING REALLY BAD AND MAKING A LOUD KNOCKING SOUND. AS SOON AS I ACCELERATED IT WENT AWAY SO I THOUGHT IT WAS A FLUKE. NOPE!! IT STATED DOING IT MORE AND MORE BUT I WAS NOT GETTING A CHECK ENGINE LIGHT. FINALLY THE LIGHT CAME ON AND GAVE ME THE CODE P0012-INTAKE CAMSHAFT POSITION TIMING OVER RETARDED ON BANK 1. THE ONLY PLACE TO TAKE IT WAS FORD BECAUSE THEY HAVE THE MOST UP TO DATE AND COMPLETE DIAGNOSTICS TOOL. IT IS STILL IN THE SHOP RIGHT NOW BUT TO LOOK AT THE PHASERS TO SEE IF I NEED BOTH IT IS RUNNING ME $600 JUST FOR THEM TO REMOVE THE VALVE COVERS TO LOOK. HE SAID IT WAS GOING TO COST ME CLOSE TO $1500 JUST TO FIX THE ISSUE! I HAVE READ ALL OVER THE INTERNET ABOUT THIS ISSUE AND IT SEEMS LIKE FORD KNOW ABOUT THIS ISSUE BECAUSE IN 2013 THEY GOT SUED BECAUSE OF THIS SAME PROBLEM! IF YOU LOOK 2004 HAS THE MOST COMPLAINTS OF EVERY YEAR BY FAR! PLEASE STAY AWAY FROM THE 5.4L ENGINE OR FORD IN GENERAL. I DON'T EVEN WANT TO GET STARTED WITH THE SPARK PLUGS THAT BREAK IN THE ENGINE IF YOU DON'T KNOW WHAT YOU ARE DOING. THAT WAS ANOTHER $600 BILL THAT FORD HAD TO DO. THE 4WD SYSTEM AS WELL HAD MANY ISSUES WITH THE IWE BECAUSE ITS A VACUUM SYSTEM AND WAS BRAND NEW IN 2004. TO MANY PROBLEMS WITH FORD!

ALL THE SUDDEN THE TRUCK STARTS MAKING A LOUD TICKING NOISE COMING FROM ENGINE, I HAVE ALWAYS GOTTEN OIL CHANGES AND HAVE NO CLUE WHAT THIS IS BUT IT HAS LOWERED POWER ALSO. IT IS STILL MAKING THE TICKING/RATTLING NOISE AND ITS LOUD.

I NOTICED THAT THE CRUISE CONTROL STARTED SHUTTING OFF WITHOUT EVER TOUCHING THE BRAKE PEDAL OR OFF SWITCH. THEN SOMETIMES IT WOULD WORK FINE FOR A FEW MINUTES THEN JUST SHUT OFF. WHEN IT DOES THAT IT WILL NOT COME BACK ON AGAIN TILL THE NEXT DAY. I THEN CHECKED THE CONSOLE SHIFTER, I WAS ABLE TO SHIFT OF PARK WITH OUT PRESSING THE BRAKE PEDAL AND EVEN ENGINE IN OFF POSITION. I AM WORRIED THAT THE TRUCK MAY JUMP OUT OF PARK AND RUN OFF AND HIT SOMETHING OR SOMEONE. *TR