2004 FORD F-150 Complaints

View complaints related to 2004 FORD F-150. The complaints found here are submitted by actual consumers with first hand experience. There are more than 1,930 complaints submitted for the 2004 FORD F-150. You can submit your own complaint to the NHTSA or call the Hotline, Monday-Friday 8am to 8pm at (888) 327-4236, TTY: (800) 424-9153.

  • 2004 FORD F-150
    - DEPERE, WI

    FOUND TRYING TO TURN THE STEERING WHEEL WAS GETTING VERY STIFF UNTIL I BROUGHT THE VEHICLE THROUGH THE CAR WAS THEN THE STIFFNESS WENT AWAY UNTIL IT DRIED IN THE ENGINE COMPARTMENT AS I GOOGLED THIS ISSUE I FOUND THAT THIS ISSUE IS QUITE COMMON WITH THESE VEHICLES THE STEERING MID SHAFT U-JOINTS LUBRICATION DRIES UP AND THERE IS NO WAY TO RE-LUBRICATE THEM CAUSING STEERING TO GET STIFF POSSIBLY CAUSING AN ACCIDENT. *TR

    Source: NHTSA WEB SITE
  • 2004 FORD F-150
    - GENESEO, NY

    THE MIRROR(S) ARE FULL OF CORROSION AND THE DRIVERS SIDE MIRROR FELL RIGHT OFF THE CAR WHILE DRIVING. *TR

    Source: NHTSA WEB SITE
  • 2004 FORD F-150
    - SWANS ISLAND, ME

    MY TRUCK IS ONLY 10 YEARS OLD AND THE FRAME IS ALL ROTTEN OUT I THINK IT IS A VERY SERIOUS THING IF YOU ARE DRIVING ALONG AND IT BREAKS. *TR

    Source: NHTSA WEB SITE
  • 2004 FORD F-150
    - CHICORA, PA

    I TOOK MY TRUCK TO A GARAGE TO HAVE THE OIL CHANGED. WHILE UP ON THE RACK THE RUST WAS NOTICED BY MY MECHANIC WHO SAID IT WOULD NOT PASS INSPECTION BETTER HAVE IT FIXED. I CONTACTED A PROFESSIONAL WHO CAME TO MY HOUSE AND LOOKED AT IT WITH THE BED OFF. UPON HIS INSPECTION HE FOUND IT WAS UNREPAIRABLE THERE WAS NOT ENOUGH ORIGINAL METAL LEFT TO WELD TO. I HAVE CONTACTED FORD CUSTOMER RELATIONSHIP CENTER ONLY TO BE TOLD THERE IS NO WARRANTY, NO RECALL, SORRY FOR YOUR LUCK AND GOT HUNG UP ON. WHILE RESEARCHING ONLINE I HAVE DISCOVERED THAT FORD HAS A RECALL ON 2004 ESCAPES FOR THIS VERY SAME REASON "THE FRAMES ARE RUSTING OUT" IT WOULD MAKE SENSE TO ME THAT THERE MUST HAVE BEEN A BAD BATCH OF METAL USED IN THE BUILDING OF THESE FRAMES. I WOULD LIKE TO KNOW IF ANY MORE 2004 VEHICLES FROM FORD HAVE REPORTED SIMILAR PROBLEMS AND WHAT CAN WE DO ABOUT THIS? *TR

    Source: NHTSA WEB SITE
  • 2004 FORD F-150
    - ROCHESTER, NY

    A NEW YORK STATE INSPECTION REVEALED TWO BROKEN SPRINGS ON FRONT END OF 2004 FORD F150. THE COST TO REPLACE IS NOT CHEAP AND AFTER RESEARCHING ONLINE, SEEMS TO BE A COMMON PROBLEM WITH THIS VEHICLE. FORD MOTOR COMPANY SHOULD RECALL THESE VEHICLES BASED ON SAFETY ISSUE. I HOPE OTHERS WILL DOCUMENT THIS PROBLEM TO HELP RESOLVE THIS ISSUE. *TR

    Source: NHTSA WEB SITE
  • 2004 FORD F-150
    - LAKINKA, CA

    TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE DRIVING APPROXIMATELY 65 MPH, THE VEHICLE SHOOK VIOLENTLY WITHOUT WARNING AND THE ENGINE STALLED. THE ENGINE WARNING INDICATOR ILLUMINATED AND THE EMERGENCY BRAKE HAD TO BE APPLIED IN ORDER TO STOP THE VEHICLE. THE VEHICLE WAS TOWED TO THE DEALER WHO STATED THAT THE VALVE FRACTURED IN THE NUMBER ONE CYLINDER AND DESTROYED THE ENGINE. THE ENGINE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED AND THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 140,000.

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2004 FORD F-150
    - ROCHESTER, NH

    -REPAIR SHOP-2004 FORD F150 CREW CAB, FRAME COMPLETELY ROTTED THROUGH, FRAME REPLACEMENT REQUIRED. CUSTOMER WILL NOT HAVE REPAIRED. *TR

    Source: NHTSA WEB SITE
  • 2004 FORD F-150
    - MIDDLETOWN, PA

    I TOOK MY TRUCK IN FOR STATE INSPECTION AND WAS TOLD THAT BOTH FRONT COIL SPRINGS WERE BROKEN. THEY EXPLAINED THAT THE COATING APPLIED TO THE SPRINGS ACTUALLY CAUSED RUST AND MADE THEM FAIL. I CONSIDER THIS TO BE A MANUFACTURING AND SAFETY DEFECT BUT WAS INFORMED BY THE DEALER AND FORD THAT THEY WOULD NOT CONSIDER ANY HELP TOWARD THE $400 BILL TO REPLACE THEM. I DON'T FEEL THAT A CONSUMER SHOULD HAVE TO PAY FOR A STRUCTURAL DESIGN FLAW THAT COULD HAVE CAUSED AN ACCIDENT. INTERNET RESEARCH SHOWS THIS TO BE A COMMON PROBLEM. *TR

    Source: NHTSA WEB SITE
  • 2004 FORD F-150
    - WARSAW, OH

    FORD F150'S HAVE A KNOWN PROBLEM WITH THE SPARK PLUG BEING BLOWN OUT OF THE HEAD. THE FORD DEALERSHIP HAS TOLD US THIS IS A KNOWN PROBLEM AND THERE HAS BEEN NO RECALL ISSUED. WE HAVE CONTACTED FORD ABOUT THIS ISSUE AND KNOW OF MANY OTHER FORD OWNERS THAT HAVE COMPLAINED. THIS HAS NOW HAPPENED 4 TIMES TO US ALONE! WE HAVE BEEN TOLD THAT IT WILL CONTINUE TO HAPPEN UNTIL FORD CHANGES THE HEAD SO THIS CAN'T HAPPEN. THE PROBLEM WE NOW ARE RUNNING INTO IS THAT WE ARE HAVING TO REPLACE PLUGS THAT HAVE ALREADY BEEN REPLACED, THEREFORE THE HEAD HAS TO BE REPLACED WITH THE SAME DEFECTIVE ONES THAT FORD IS PUTTING IN THEM! CONSUMERS SHOULD NOT HAVE TO PAY FOR THE DEFECTS. FORD ([XXX]) INFORMED ME THAT THE NHTSA IS NOT ISSUING THE RECALL, THAT THERE IS NOTHING FORD CAN DO ABOUT IT UNTIL NHTSA DOES SOMETHING. THIS IS COSTING PEOPLE THOUSANDS OF DOLLARS! IT IS VERY UNSAFE BECAUSE THIS HAPPENS WHEN YOU ARE DRIVING AND THE TRUCK LOSES POWER. WHY ISN'T THIS BEING RECALLED AND TAKEN CARE OF? IS THIS A FORD PROBLEM OR NHTSA? WHAT NEEDS DONE ON OUR PART TO GET THIS PROBLEM RESOLVED? INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

    Source: NHTSA WEB SITE
  • 2004 FORD F-150
    - PAOLA, KS

    TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE DRIVING APPROXIMATELY 65 MPH, THE ENGINE STALLED WITHOUT WARNING. INTERMITTENTLY, THE ENGINE RPM'S INCREASED AND A LOUD NOISE WAS PRESENT. THE FAILURES OCCURRED MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO VARIOUS INDEPENDENT MECHANICS. ONE TECHNICIAN STATED THAT THE WIRING HARNESSES AND CAM PHASERS NEEDED TO BE REPLACED. IN ADDITION, THE INTAKE AND THROTTLE BODY NEEDED TO BE CLEANED. THE VEHICLE WAS REPAIRED, BUT THE FAILURES RECURRED. THE MANUFACTURER WAS NOTIFIED. THE VIN WAS UNAVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 120,000.

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE