2012 FORD F-250 Complaints

EGT SENSOR FAULT RESULTED IN A "STOP SAFELY NOW" ALERT, SHUTDOWN OF POWER WHILE APPROACHING THE NECHES RIVER BRIDGE IN BEAUMONT, TX, A BRIDGE ON A 3-LANE INTERSTATE (I-10). ENGINE SUBSEQUENTLY SHUTDOWN WHILE IN HEAVY AFTERNOON WORK TRAFFIC CAUSING HIGH POTENTIAL FOR A MAJOR ACCIDENT. TRAFFIC BEHIND AND NEXT TO ME SWERVED AND BRAKED ON THE 75 MPH INTERSTATE WHILE THE TRUCK LOST POWER AS IT JUST MADE THE CREST. VEHICLE WAS TOWED. EGT WAS REPLACED. BANK 1, SENSOR 4. SECOND SUCH FAILURE. FIRST WAS IN AUGUST, 2015. REPLACED WITH AC3Z-5J213-B IN AUG, 2015 (THE CURRENT FAILED EGT). THIS TIME REPLACE WITH AC3Z-5J213-C, SEE PHOTO FOR DIFFERENCES IN SENSOR DESIGN. I HAVE READ RQ 14-005, VEHICLE COMMANDED ENGINE SHUTDOWN, AND CANNOT BELIEVE THIS TOPIC WAS REVISITED WITH NO ACTION RESULTING TO REQUIRE THE 15V-175 REMEDY REPROGRAMMING FOR NON-EMERGENCY VEHICLES. I ASK THE THE NHTSA REVISIT THIS TOPIC TO CONSIDER ALLOWING OWNERS TO HAVE THE SAME PCM CHANGE TO STOP A SINGLE EGT SENSOR FAULT TO RESULT IN AN IMMEDIATE LOSS OF VEHICLE POWER AND CAUSING HIGH POTENTIAL FOR INJURY TO THE PUBLIC. AS A MECHANICAL ENGINEER IN THE PETROCHEMICAL INDUSTRY, AND HAVING PARTICIPATED IN MANY HAZARDS ANALYSES OVER 20 YEARS, I STRUGGLE TO SEE THAT THE CONSEQUENCE OF CONTINUED USE WITH A BAD SENSOR FOR A LONGER PERIOD, BUT AT SOME REDUCED POWER, COULD EVER BE GREATER THE CHAOS, CONFUSION, AND HIGH INJURY POTENTIAL FROM PROMPT REMOVAL OF 70% VEHICLE POWER FROM THE DRIVER IN 45 SECONDS. TOWING A 5TH WHEEL TRAILER AND EXPERIENCING THE "STOP SAFELY NOW" POWER CUTOUT IS A RECIPE FOR DISASTER. THANK YOU FOR YOUR CONSIDERATION, AND I HOPE TO HEAR OF THE REOPENING OF INVESTIGATION ON THIS TOPIC AND ALLOWANCE TO REPROGRAM THE PCM.

ON HIGHWAY AT 50 MPH WHEN REAR PASSENGER TIRE EXPLODED. TIRE FRAGMENTS TORE AND BENT FENDER WELL METAL CAUSING $2700 DAMAGE. STEEL BELTS WERE BROKEN ACROSS THE TIRE IN TWO LOCATIONS ON THE CIRCUMFERENCE. FENDER AND TIRE REPLACED. LIKELY WOULD HAVE CAUSED SEVERE BODILY INJURY OR DEATH IF A PERSON HAD BEEN STANDING NEXT TO THE TIRE. (PRIMARY REASON FOR FILING THIS REPORT) JUST PRIOR TO THE EXPLOSION, MY WIFE SENSED A VIBRATION AND STOPPED TO INSPECT TIRES. NO OBVIOUS DEFECTS WERE FOUND. AFTER PROCEEDING APPROXIMATELY 1 MILE, THE INCIDENT OCCURRED. TIRE WAS RETURNED TO BF GOODIIDGE AFTER WHICH THEY CLAIMED NO RESPONSIBILITY. PICTURES OF TIRE AND VEHICLE DAMAGE AVAILABLE

FORD F2520SD 4WD WITH 23,766 MILES HIT A SMALL BUMP IN THE ROAD AT ABOUT 50 MPH AND THE FRONT END STARTED SHAKING VIOLENTLY. HAD TO ALMOST STOP TO GET IT STRAIGHTENED OUT. NOW SCARED TO DRIVE IT AS I PULL A FIFTH WHEEL TRAILER ON THE INTERSTATE.

VEHICLE JUST HIT 75,500 MILES AND THE WATER PUMP BROKE. UPON FURTHER RESEARCH, I FOUND THAT THIS IS NOT AN UNCOMMON PROBLEM WITH THIS PARTICULAR TRUCK. CONSIDERING THAT I BOUGHT THIS VEHICLE FOR HAULING ANIMALS, THIS PUTS ME IN A BIND AND I AM LUCKY THAT SOMETHING DIDN'T GO WHILE ON THE TRIP TO PICK UP A HORSE THAT HAD TO BE CANCELLED FOR THIS WEEKEND. CONSIDERING THAT THIS SEEMS TO BE A COMMON ISSUE FOR TRUCKS THAT ARE SUPPOSED TO BE RELIABLE, I WOULD APPRECIATE IT IF SOMEONE WOULD LOOK INTO IT AS AN AREA TO BE ADDRESSED IN FUTURE PRODUCTION OF THESE VEHICLES AND POSSIBLY EXISTING VEHICLES AS WELL. SOME PEOPLE WHO HAVE HAD THEIR WATER PUMPS REPLACED WERE LUCKY ENOUGH TO HAVE IT FALL UNDER WARRANTY, HOWEVER SOME, LIKE MYSELF, ARE NOT THAT FORTUNATE AND HAVE A NICE, HEFTY BILL TO PAY FOR A RECURRENTLY FAULTY PRODUCT.

"TAKATA RECALL" VEHICLE ENGINE FAILURE AT SPEED, FAILED EGT SENSOR CAUSED THE TRUCK TO SHUT-OFF IN THE MIDDLE OF AN INTERSTATE

DEATH WOBBLE AFTER CROSSING EXPANSION JOINTS, POTHOLES, ASPHALT LEVEL CHANGE. SO SEVERE THAT YOU MUST INSTANTLY BRAKE HARD AND TRY TO GET OFF HIGHWAY. HAPPENS AT 75 MPH. SHAKES SO SEVERE THAT ITEMS ON BACK SEAT ARE THROWN OFF. HAPPENED AT

TL* THE CONTACT OWNS A 2012 FORD F-250 SD. THE CONTACT STATED THAT THE EGT 14 SENSOR FAILED TO FUNCTION PROPERLY. THE FAILURE OCCURRED TWICE. THERE WAS NO WARNING INDICATOR OF "STOP SAFELY NOW" ALONG WITH FIVE CHIMES SOUNDING AS INDICATED IN THE OWNER'S MANUAL. WHILE DRIVING APPROXIMATELY 70 MPH, THE VEHICLE STALLED. THE VEHICLE WAS TOWED TO THE DEALER WHO REPLACED THE EGT SENSOR. IN ADDITION, THE VEHICLE STALLED WHILE ON AN OFF RAMP EXITING THE HIGHWAY WITHOUT WARNING. THE DIESEL EXHAUST WARNING INDICATOR STATED THAT THE FLUID WAS LOW; HOWEVER, WHEN THE CONTACT CHECKED, IT WAS FULL. THE VEHICLE WAS TOWED TO THE DEALER AND ALL THE SENSORS WERE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURES. THE FAILURE MILEAGE WAS NOT AVAILABLE.

TL* THE CONTACT OWNS A 2012 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 45 MPH AND HIT A BUMP, THE STEERING WHEEL SHOOK. AS A RESULT, THE CONTACT REDUCED THE VEHICLE IN SPEED IN ORDER TO AVOID A CRASH. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO REPLACED THE TRACK BAR HOWEVER, THE FAILURE RECURRED. THE FAILURE WAS NOT REMEDIED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 117,500.

I GOT ON THE HIGHWAY AND WAS DOING A TURNAROUND WHEN I ACCELERATED TO ENTER THE HIGHWAY LANES A WARNING LIGHT THAT SAID REDUCED ENGINE POWER APPEARED ON MY DASH. APPROXIMATELY 200' LATER MY TRUCK DIED ON THE HIGHWAY. MY HIGH PRESSURE FUEL PUMP WENT OUT AND APPARENTLY DISINTEGRATED SENDING ALUMINUM SHAVINGS THROUGHOUT MY ENTIRE FUEL SYSTEM. THE FIX IS TO REPLACE THE ENTIRE FUEL SYSTEM AT A COST OF $11,200. THE FORD COMPANY IS CLAIMING THE FUEL WAS CONTAMINATED AND CAUSED THE PUMP TO RUST AND GO OUT. I HAVE NEVER GOT A WATER IN FUEL WARNING LIGHT ON MY TRUCK AND HAVE HAD ALL THE REQUIRED MAINTENANCE DONE ON THE TRUCK. THE INSURANCE COMPANY HAD A LAB DO A SAMPLE OF THE FUEL IN MY TRUCK AND THE FUEL MET ALL THE ASTM REQUIREMENTS. *TR

VIOLENT SHAKING FROM FRONT STEERING AND SUSPENSION. KNOWN PROBLEM WITH FORD SERVICE TECHNICIANS AND INDEPENDENT TIRE DEALERS. FORD CALLS IT " DEATH WOBBLE". MOST AFFECTED YEAR MODELS ARE 2006 THRU 2012 PER SERVICE WRITER . PROBLEM STARTS APPROXIMATELY 42 MPH IN MY TRUCK ON HIGHWAYS OR CITY STREETS USUALLY AFTER A SMALL BUMP IN ROAD.. SHAKING IN STEERING WHEEL AND BOUNCING IN CAB. I HAD TO COME TO A COMPLETE STOP TO STOP THE SHAKE AND BOUNCE. THE FORD DEALER REPLACED TRACK BAR AND BALL JOINT. THEN REPLACED FOUR TIRES , BALANCED,AND FRONT END ALIGNMENT. TRUCK NOW HAS CONSTANT VIBRATION IN STEERING WHEEL. DEATH WOBBLE HAS OCCURRED TWICE SINCE REPAIR. GOING BACK TO DEALER. THIS PROBLEM HAS BEEN REPORTED AND WELL KNOWN TO FORD. NO SPECIFIC CAUSE OR FIX HAS BEEN OFFERED. SUPPOSEDLY FORD REDESIGNED FRONT STEERING AND SUSPENSION IN 2014 MODELS BECAUSE OF THIS PROBLEM. THE SERVICE WRITER, WENDY, AT SILSBEE FORD IN SILSBEE, TEXAS TOLD ME SHE DID NOT KNOW WHY FORD DOES NOT RECALL THESE TRUCKS IT IS SUCH A BIG PROBLEM.