2022 HYUNDAI TUCSON Complaints

The contact owns a 2022 Hyundai Tucson. The contact stated that the check engine warning light illuminated and was cleared; however, the warning light returned hours or days later. The dealer had cleared the check engine warning light approximately 15-16 times. The vehicle occasionally stalled while driving at various speeds. The dealer diagnosed the vehicle with terminal engine failure. The contact was informed that the fuel system needed to be overhauled, and the fuel injectors and caps needed to be replaced. The vehicle was repaired twice. The failure persisted after the contact had confirmed the diagnosis with a certified mechanic. The vehicle was returned to the dealer, who replaced the engine. The vehicle was parked for several hours, and the contact attempted to turn on the headlights, but the headlights failed to illuminate. While driving the vehicle, the vehicle hesitated several times. The following day, the vehicle failed to start approximately four times. The vehicle was driven to the dealer but hesitated several times along the way and failed to start once at the dealer. The dealer diagnosed the vehicle and determined that the battery and other parts needed to be replaced; however, the vehicle was not repaired. The manufacturer was made aware of the failure, and a complaint was filed. The failure mileage was 3,212.

While driving at night, the headlights on my 2022 Hyundai Tucson Hybrid shut off randomly, including when using the turn signal. The lights will turn off without warning at highway speeds, creating a serious safety hazard. Using the turn signal can cause the headlights to turn off, and sometimes using the turn signal will temporarily turn them back on. The headlight mode also changes by itself while driving (AUTO to OFF to ON to OFF). Additionally, when the vehicle is turned off, the headlights often stay on no matter what mode the switch is in. I have to restart the vehicle and manipulate the turn signal/headlight stalk multiple times to get the lights to turn off. This is a recurring and dangerous failure that affects nighttime visibility and safety for me and my family. No other electrical issues are present. This is available for inspection. Safety for my family and all others on the road put at risk as the headlights randomly shut off at night. The problem was reproduced by the dealer. The dealer quoted a $1,500 repair, but this a safety-critical defect in the lighting control system.

While driving my 2022 Hyundai Tucson Hybrid, the vehicle suddenly lost power, began shaking, and all warning lights illuminated at once. The car would not accelerate properly and became unsafe to operate in traffic. After pulling over and restarting the vehicle, the warnings cleared, but the issue has occurred more than once. It first occurred 3/25/26. The dealer was not able to reproduce the issue but found numerous faults and reset them. This is a serious safety concern because the vehicle can unexpectedly lose motor power while driving, creating a risk of collision. The problem is intermittent and unpredictable.

Front brake rotors warped causing violent brake pedal pulsating and steering wheel vibration. My vehicle has only 18000 miles. The dealership Hyundai reported problem as a service bulletin TSB 23-BR-004H. I believe this a safety issue and a recall should be annouced.

I am reporting a critical Exhaust Gas Recirculation (EGR) valve and electrical circuit failure on my 2022 Hyundai Tucson Hybrid. The failure resulted in the check engine light illuminating, diagnostic codes identifying an EGR system malfunction, and visible corrosion found within the EGR connector and extension harness. This component breakdown causes severe performance risks, risk of sudden loss of engine power, and compromises vehicle safety. Diagnostic & Technical Details: Error Codes Captured: Diagnostic trouble codes in the P0400 series (EGR system flow/circuit malfunction) along with connector/wiring degradation were confirmed during inspection. Root Cause & Symptoms: The failure stems from degradation and electrical shorting risks in the EGR valve assembly and its immediate wiring harness connection. Manufacturer Response & Escalation Denial: When addressing this failure, I discovered that Hyundai has acknowledged widespread EGR valve assembly defects, electrical short risks, and solder flux contamination issues across multiple model years and production lines (such as NHTSA Campaign 24V-308 and subsequent service campaigns like 9B3). However, Hyundai restricts safety recall and warranty coverage strictly based on narrow VIN manufacturing parameters, leaving owners with identical, failing hardware to shoulder exorbitant out-of-pocket repair costs—in my case, quoted at over $2,013.  Because a compromised EGR system and corroded electrical harness can cause sudden engine performance failures while driving in traffic, and because Hyundai is limiting its accountability through arbitrary production windows, I am requesting that NHTSA investigate this systemic EGR and harness failure on 2022 Tucson Hybrid models and compel Hyundai to expand its safety coverage and reimburse affected owners for necessary repairs.

While driving the car stalled and then the engine shutdown, caused by a misfired fuel injector. Myself and the passengers in the car were minorly safe, as this incident occurred while driving through the Yellowstone National park; having to pull over on the side of the road with no shoulder. The Woody Smith Hyundai Dealership in Idaho Falls confirmed that the feul injectors had misfired, and then replaced them. Prior to the failure, there was no warning until the car was actively stalling and failing (battery light and check engine light came on).

The contact owns a 2022 Hyundai Tucson. The contact stated that while his wife was operating the vehicle, the vehicle lost headlight functionality without warning. In addition, the contact stated that the radio intermittently failed to operate while driving the vehicle. The contact stated that the headlight became operable when his wife was near to her destination. The vehicle was not diagnosed or repaired. Upon investigation, the contact discovered NHTSA Campaign Number: 21V938000 (Electrical System, Exterior Lighting); however, the VIN was not included in the recall. The manufacturer was not notified of the failure. The failure mileage was approximately 25,800.

Unintentional and unexpected activation of emergency collision or adaptive cruise control, causing the vehicle to stop and become immobile in the lane of traffic. I was driving down the interstate with the adaptive cruse control on and the lane keeping assistance on. These both were on for about 20 minutes as I was driving down the highway. There were no vehicles in front of or behind me for a quarter mile or so. I as all alone with nothing around me. All of a sudden it seemed like the collision avoidance system activated. The car came to a complete stop in the right lane of the highway. I tried to proceed and could see the emergency brake was on, the engine was running the car was in drive but it would not move. Flipped on the hazard flashers and traffic caught up to me while sitting in the right lane of the highway waiting to get rear ended. Vehicles were barely getting by at 70 MPH. The car would I pressed the accelerator and the car move d forward enough to get off the highway, this took a minute or two. Once off he highway, I could see the emergency brake would not release. I turned the engine off went out to inspect all the forward sensors. There was no visible issue. I restarted the car after a minute or so and it proceeded normally. That was Saturday, this is Sunday, I am taking the vehicle to Hundai tomorrow for inspection.

On July 24, 2026, while driving on a marked city street with no vehicle, pedestrian, or obstruction ahead, the Forward Collision-Avoidance system on our 2022 Hyundai Tucson Limited AWD applied emergency braking on its own, three to four separate times, each lasting one to two seconds. Traffic behind us nearly struck our vehicle. My family was in the car. This is the latest event in a progressive electrical fault history. In June 2025, under warranty at 48,037 miles, a Hyundai dealer documented recurring multi-system warning cascades (forward safety, lane keeping, high beam assist, speed limit warning) and a failed auto start/stop system. The dealer's listed resolution was "battery voltage / replace battery"; their invoice records that no repair was performed. We replaced the battery at our own expense. The faults continued. In June 2026, the start/stop system shut the engine off at a red light and the vehicle would not restart, leaving us disabled in a live traffic lane. Power was only restored by cycling the hood release. Since then, TCM and ECU software updates and a battery harness replacement (our expense, approx. $1,200) have been performed. The faults persisted after these repairs and have now escalated to uncommanded emergency braking. Date- and time-stamped video and photographs exist for multiple events. Two Hyundai dealerships have not identified a root cause. Similar phantom braking reports exist from other owners of this model year. We no longer consider the vehicle safe to drive.

On XXX the vehicle lost motive power while my wife was accelerating to merge onto a highway with our two young children aboard. It would not accelerate and she was forced to pull over in an active merge area. Simultaneous warnings illuminated: Electronic Parking Brake, ESC, Forward Collision Avoidance, Blind Spot Detection, and hybrid system, with "Check Hybrid System" displayed. No crash or injury occurred, but loss of propulsion during a highway merge created serious collision risk. This is a recurring defect documented since early 2023: Hyundai's own Blue Link telematics auto-flagged an Engine Control System DTC on XXX; a jump-start was required XXX (dealer RO #XXX); check engine light and stored CAN-bus codes U100387, U100100, U004600, U010100 on 08/10/2023 (RO #XXX); and a September 2023 incident in which the center display shut off during reverse, disabling the backup camera. Hyundai performed Service Campaign 9B4 (BMS software update, DTC P1BB20, TSB 25-01-010H-1) on this VIN on XXX; the same failure category recurred 84 days later. The vehicle was towed to Safford Hyundai of [XXX] onXXX and has remained there 65+ consecutive days. The dealer replaced the 12V battery (defect persisted) and the Hybrid Power Control Unit (HPCU); per Hyundai Consumer Affairs' own written email ofXXX, the check engine light returned after the HPCU replacement and the cause "remains unidentified." The dealer states it cannot determine the root cause. The vehicle IS available for inspection at Safford Hyundai of Springfield, [XXX]. Five Hyundai Consumer Affairs cases exist on this VIN (current: #XXX). INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)