2003 TOYOTA 4RUNNER Complaints

EXCESSIVE RUST / ROT ON THE FRAME LIKE THE TACOMA, SEQUOIA, AND TUNDRA. TOYOTA HASNT PUT ANYTHING OUT FOR THE 4RUNNERS. FOUND DAMAGE 31OCT2020

TL* THE CONTACT OWNS A 2003 TOYOTA 4RUNNER. THE CONTACT STATED WHILE HAVING ROUTINE MAINTENANCE PERFORMED, SHE WAS INFORMED THAT THERE WAS EXCESSIVE RUST AND HOLES ON THE SUBFRAME. ADDITIONALLY, THE CALIPERS WERE STICKING AND THE OIL PAN WAS RUSTED. THE CONTACT COMPLETED THE REPAIRS. THE VEHICLE WAS TAKEN TO RAMEY TOYOTA (135 FRAZIER DR, PRINCETON, WV 24740, (877) 825-2186) AND DIAGNOSED THAT THE SUBFRAME NEEDED TO BE REPLACED. THE SUBFRAME WAS NOT REPLACED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE 55,000.

VEHICLE FRAME IS SEVERELY RUSTED AND ROTTED TO THE POINT WHERE THERE ARE HOLES IN THE FRAME ITSELF MAKING IT EXTREMELY UNSAFE TO DRIVE. OTHER TOYOTA TRUCKS AROUND THE SAME YEAR HAVE BEEN RECALLED WITH SIMILAR FRAME ISSUES, DOES NOT MAKE ANY SENSE WHY TOYOTA HAS NOT RECALLED THE 2003 4RUNNER FRAMES YET. VEHICLE IS OVER 205,000 MILES AND WOULD PROBABLY RUN ANOTHER 200K IF NOT FOR THE FRAME WHICH MAKES THIS CAR ALMOST UNDRIVE-ABLE. FRAME TO BE REPLACED ASAP.

FRAME IS ALMOST COMPLETELY RUSTED OUT EVEN THOUGHT THE REST OF THE CAR IS IN GOOD SHAPE. I AM AFRAID TO LET MY SON EVEN DRIVE THE CAR. I READ ABOUT THE GIRL THAT DIED FROM THE AXLE COMING LOOSE AND PART OF THE FRAME THAT HOLDS THE AXLE IS IN HORRIBLE SHAPE. TOYOTA SHOULD BE REQUIRED TO ADD THESE VEHICLES TO THE FRAME RECALL...

THE RUST ON THE FRAME OF THIS VEHICLE IS UNLIKE ANYTHING I'VE SEEN IN COMPARISON TO IT'S AGE. I WORK ON VEHICLES FREQUENTLY AND HAVE NOT SEEN ANYTHING LIKE THIS IN A MODERN AGE VEHICLE, AND VEHICLES THAT ARE OVER 40 YEARS OLD THAT I OWN OR WORK ON DON'T HAVE RUST THAT IS REMOTELY THIS BAD. UPON FURTHER INVESTIGATION, I FOUND THE ENTIRE WELD LINE OF THE FRAME RAILS TO BE CORRODED THROUGH IN AN APPROXIMATELY 28" SECTION. WITH FURTHER INVESTIGATION, THE ENTIRE BOTTOM SECTION OF THAT RAIL WAS RUSTED OUT TO BE EXTREMELY THIN AND SEPARATED AT THE SEAM, ENTIRELY COMPROMISING THE INTEGRITY OF THE FRAME RAIL. 2 OF THE BODY MOUNTS ARE ALSO RUSTED OUT AS WELL AS SOME OF THE SUSPENSION MOUNT COMPONENTS. THE VEHICLE IS AT RISK FOR HAVING THE SPRING AND STRUT ASSEMBLY OR THE CONTROL ARM ASSEMBLY DETACHING FROM THE FRAME UNDER NORMAL OPERATION CONDITIONS. THIS IS AN INCREDIBLE SAFETY RISK AS IT COULD RESULT IN THE VEHICLE LOSING ALL STEERING CONTROL. LUCKILY IT WAS FOUND BEFORE AN ACCIDENT OCCURRED.

I HAVE A 2003 TOYOTA 4RUNNER THAT HAS 165K MILES AND I WAS TOLD IT IS UNSAFE TO DRIVE DUE TO THE FRAME HAVING CRACK DUE TO RUST.

I WAS READY TO GIVE 4RUNNER TO MY DAUGHTER AND ASK TOYOTA DEALER TO INSPECT AND GIVE ME RUN DOWN OF WHAT NEEDS TO BE REPLACED AFTER 150000 MILES. ONE OF THE LINE ITEM SAYS FRAME NEED PATCHES. UPON A CLOSER LOOK, THERE IS A RUST ON SPECIFIC SIDES OF THE FRAME. THE RUST IS LOCATED VERY SPECIFIC IN THE JOINT. THE RUST HAS PENETRATED DEEP INTO THE STEEL AROUND HALF INCH AND NEEDS TO BE REPLACED. I BELIEVE THIS IS MANUFACTURING DEFECT WHICH IF NOT REPAIRED WILL CAUSE SEVERE DAMAGE EVEN IN NON COLLISION ACCIDENT BECAUSE JUST THE WEIGHT OF THE CAR AND DRIVING IN ROUGH TERRAIN WILL CUT THE BODY IN THE MIDDLE INTO 2 SECTIONS

TL* THE CONTACT OWNS A 2003 TOYOTA 4RUNNER. THE CONTACT STATED THAT THE SUBFRAME WAS CORRODED CAUSING BOTH REAR CONTROL ARMS TO DETACH WHILE DRIVING. THE CONTACT INSPECTED UNDER THE VEHICLE AND NOTICED THERE WERE SEVERAL SPOTS COVERED WITH A BLACK TAPE AND PAINTED OVER TO CONCEAL THE RUST AND HOLES. THE CONTACT STATED THAT THE REAR TIRE MOVE FORWARD AND BACKWARD CAUSING THE TIRES TO DAMAGE THE BUMPER AND THE PLASTIC TRIM PANEL. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. THE CONTACT CALLED AAA AND INFORMED THEM OF THE FAILURE AND WAS INFORMED TO CONTACT NHTSA. NEITHER THE DEALER NOR THE MANUFACTURER WERE MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 200,000.

THE VEHICLE FRAME HAS MULTIPLE PERFORATIONS GREATER THAN 10MM. ONE SUCH PERFORATION HAS CREATED A CRACK ON THE FRAME JUST IN FRONT OF THE RIGHT REAR LOWER CONTROL ARM MOUNT. IF THIS VEHICLE WERE TO HIT A BAD ENOUGH BUMP OR POT HOLE, THERE EXISTS A POSSIBILITY THE FRAME COULD SNAP AND ALLOW THE CONTROL ARM TO BECOME FREE AND THE VEHICLE WOULD LOSE CONTROL

I TOOK MY 2003 TOYOTA 4RUNNER INTO MY LOCAL MECHANIC TO DO MY ANNUAL STATE SAFETY INSPECTION AND THE MECHANIC INFORMED ME THE FRAME WAS TOO RUSTED TO PASS INSPECTION. FURTHERMORE, HE SAID THAT THE RUST WAS SO SEVERE IT HAD SEPARATED THE SUSPENSION FROM THE FRAME. HE TOLD ME IT WAS THE WORST FRAME RUST HE HAD EVER SEEN AND THAT THE CARS FRAME LOOKED LIKE IT WAS 20 YEARS OLDER THEN IT WAS. IT WAS TOTALLY RUSTED THROUGH IN SEVERAL SPOTS. I CALLED TOYOTA TO SEE IF THEY WOULD WORK WITH ME TO FIX THIS ISSUE AND THEY OFFERED NO HELP. ALL THE OTHER CARS BUILT ON THIS FRAME HAVE BEEN RECALLED, I'M NOT SURE WHY THIS ONE HASN'T BEEN.