2003 VOLKSWAGEN PASSAT Complaints

TL*THE CONTACT OWNS A 2003 VOLKSWAGEN PASSAT. WHILE DRIVING 10 MPH, THE VEHICLE STALLED. THE CONTACT ATTEMPTED TO RESTART THE VEHICLE, BUT THE STALLING CONTINUED AND THE VEHICLE SHUT OFF WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE REPAIR SHOP AND THE MECHANIC STATED THAT THE FUEL PUMP FAILED AND WAS NOT DISTRIBUTING THE FUEL. THE FUEL PUMP WAS REPLACED IN 2005 UNDER WARRANTY. THE CURRENT AND FAILURE MILEAGES WERE 101,300. UPDATED 01-15-08. *KB UPDATED*JB

AFTER FILLING UP MY 2003 VOLKSWAGEN PASSAT 4-MOTION, V6 WITH FUEL, I NOTICED A STRONG FUEL ODOR. AFTER INSPECTING UNDER THE CAR, I FOUND A FUEL LEAK ON THE GAS TANK. I TOOK IT TO OUR LOCAL REPAIR SHOP THAT SPECIALIZES IN VOLKSWAGENS SINCE I AM 140 MILES FROM THE NEAREST DEALER TO BE CHECKED OUT. THEY DISCOVERED THAT ONE OF THE 90 DEGREE CONNECTORS FOR THE VAPOR LINE ON TOP OF THE TANK HAD CRACKED. THE WHOLE TANK HAS TO BE REPLACED AS YOU CAN'T JUST REPLACE THE CONNECTOR. THE TANK IS PLASTIC AND THE CONNECTOR HAS A STEEL SLEEVE IN IT TO MAKE IT MORE RIGID. ON INSPECTION OF THE OLD TANK, IT WAS DISCOVERED THAT THREE (3) SLEEVES ON THE 3 VENT CONNECTORS HAD WORKED THERE WAY OUT OF THE CONNECTORS SO THEY JUST SIT THERE AND FLEX UNTIL THEY FAIL. THIS TYPE OF BAD DESIGN CVOULD HAVE RESULTED IN AN EXPLOSION AND SERIOUS INJURY TO MYSELF OR MY FAMILY. ON CONTACTING VW CONSUMER LINE THEY WERE CONCERNED BUT NOT ENOUGH TO ADMIT A PROBLEM OR HELP PAY FOR THE REPLACEMENT AS MY MILEAGE WAS TOO HIGH. MILEAGE SHOULD NOT HAVE ANYTHING TO DO WITH THOSE VENT CONNECTORS FAILING. I KNOW THIS IS NOT A UNIQUE OCCURRENCE SINCE ANOTHER VW PASSAT CAME IN TWO DAYS LATER TO THE SAME REPAIR SHOP WITH EXACTLY THE SAME PROBLEM. *TR

WHILE BACKING UP OUT OF THE DRIVEWAY THE CAR LURCHED INTO REVERSE AND THEN WOULD NOT SHIFT OUT OF 1ST GEAR CAUSING DRASTICALLY SLOW SPEEDS WHILE DRIVING THE CAR. ANY SPEED ABOVE 15 MPH WOULD REDLINE THE TAC AND THE ENGINE. THE VW DEALERSHIP DETERMINED IT WAS A BAD COMPUTER CONTROL MODULE THAT NEEDED TO BE REPLACED. *TR

NORMAL OPERATION OF AUTOMOBILE, DRIVERS SIDE SEAT HEATER PLACED ON SETTING LEVEL 2. FIRE BEGAN WITHIN THE DRIVERS SIDE SEAT AND BURNT A QUARTER SIZE HOLE THROUGH THE FABRIC OF THE SEAT. *TR

2003 VOLKSWAGON PASSET CAUGHT FIRE WENT FROM ENGINE COMPARTMENT, THE INSTRUMENT-PANEL AREA AND ON THE UNDERSIDE OF THE CARS NEAR THE CATALYTIC CONVERTER AND ALONG THE PASSENGER SIDE OF VEHICLE. *JB

THE FUEL TANK RUPTURED CAUSING FUEL TO SPLIT FROM THE TOP OF THE TANK AND ONTO THE GROUND. *JB

ON AUGUST 25, 2007, I WAS DRIVING MY 2003 VOLKSWAGEN PASSAT GLX WITH WIFE AND DAUGHTER ON THE MIDDLE LANE ON HWY 101. THE CAR WAS STALLED SUDDENLY AND NO SIGN OF ANYTHING WRONG. I FELT NO POWER ON THE PEDAL. I TURNED ON THE EMERGENCY LIGHT AND SLOWLY PULLED IT OVER TO THE RIGHT LANE. THE HWY TRAFFIC WAS PASSING WITH LIFE THREATENING NOISE. I STOPPED THE CAR AT THE RIGHT LANE AND BLOCK THE TRAFFIC. FINALLY A POLICE CAR PASSED BY AND CALLED FOR HELP. SEVERAL POLICE CARS CAME AND BLOCKED THE WHOLE TRAFFIC ON HWY101 AND ONE OF THEM PUSHED MY OFF THE NEXT EXIT. THE CAR WAS TOWED TO A VOLKSWAGEN SHOP AND FOUND THE FUEL PUMP WAS GONE. I CALLED THE VOLKSWAGEN USA AND WAS TOLD THERE WAS A RECALL FOR FUEL PUMP BUT MY VIN WAS NOT IN THE RANGE. THIS WAS A LIFE THREADING EVENT I WOULD REMEMBER IT WAS BY VOLKSWAGEN. I WAS A ROYAL CUSTOMER FOR VOLKSWAGEN AND AFTER THIS EVENT I COULD NOT BELIEVE I WOULD BE ONE. *TR

AS I DROVE HOME FROM WORK, THE VEHICLE'S TEMPERATURE GAUGE SUDDENLY SHOT INTO THE RED AND WARNINGS FLASHED ON THE DASH TO STOP THE CAR IMMEDIATELY. I PULLED OVER AT THE FIRST HIGHWAY EXIT AND PARKED AT A VOLKSWAGEN REPAIR SHOP. THE MECHANICS DIAGNOSED THE PROBLEM AS A BROKEN WATER PUMP IMPELLAR, ESSENTIALLY A SMALL FAN-LIKE DEVICE THAT KEEPS COOLANT MOVING THROUGH THE ENGINE. THE MECHANICS EXPLAINED THAT THIS MODEL VW USED A PLASTIC IMPELLAR INSTEAD OF THE METAL ONES COMMONLY USED IN MOST CARS. APPARENTLY, VW HAS RECOGNIZED THAT THIS PLASTIC PART IS FAILURE PRONE, AND NOW MAKES ALUMINUM REPLACEMENT IMPELLARS. BUT THE MECHANICS SAID I WASN'T ENTITLED TO ANY RECALL OR WARRANTY. THE REPAIR COST ME $879, PLUS THE COSTS OF RENTING A REPLACEMENT CAR. UPDATED 12-12-07. *KB UPDATED *JB

VEHICLE WOULD NOT START ON AUG. 26. STARTER CRANKED BUT ENGINE FAILED TO TURN OVER AND START. DEALER DIAGNOSED AS FUEL PUMP FAILURE. VEHICLE HAS APPROXIMATELY 88,000 MILES. WE WERE INFORMED MANUFACTURER VW HAS RECALLED FUEL PUMPS FOR THIS MAKE AND MODEL YEAR (2003) BUT NOT THIS PARTICULAR VIN. WE ALSO UNDERSTAND VW ORIGINALLY LIMITED RECALL TO AN EVEN SMALLER BATCH OF VINS. WE BELIEVE THE FUEL PUMP DEFECT IS MORE EXTENSIVE THAN VW IS WILLING TO ACKNOWLEDGE. THE REPAIR IS CURRENTLY NOT UNDER WARRANTY AND WILL COST OUR FAMILY APPROXIMATELY $655 TO REPAIR, PLUS TOWING AND CAR RENTAL COSTS. WE ARE LUCKY THE FAILURE OCCURRED DURING A COLD START AND NOT ON THE ROAD, WHERE WE COULD HAVE BEEN STRANDED IN A DESERT, A STORM, OR THE MIDDLE OF AN INTERSECTION WITH ONCOMING TRAFFIC. THIS IS A MAJOR SAFETY CONCERN. AFTER DEALER CLAIMED TO HAVE FIXED PROBLEM ON AUG. 29,2007, WE TOOK THE VEHICLE HOME AND IT AGAIN FAILED TO START, OR EVEN CRANK. DEALER HAS TOWED IT BACK AND IS REVIEWING. *TR UPDATED 01-15-08. *KB THE CONSUMER STATED THE SECOND FAILURE WAS DIAGNOSED AS A FAILED BATTERY. UPDATED *JB

I HAVE AN '03 VW PASSAT . ABOUT 4 MONTHS AGO I NOTICED IT HAD STARTED HESITATING WHEN TRYING TO BACK UPHILL. I TOOK IT TO THE DEALERSHIP AND THEY PUT TRANSMISSION FLUID IN IT. IT WAS OK FOR A SHORT PERIOD OF TIME AND IT STARTED AGAIN. I TOOK IT BACK. THEY SCANNED IT AND SAID THERE WERE NO LEAKS BUT THEY PUT IN MORE TRANSMISSION FLUID. THAT LASTED 1 1/2 WEEKS. THEY ARE NOW ORDERING A WHOLE NEW TRANSMISSION BECAUSE THE SLIPPING DID IT WHEN THE SERVICE PEOPLE DROVE IT. THEY HAD NOT TEST DRIVEN IT THE PREVIOUS TIMES UNTIL AFTER THEY PUT IN FLUID. *JB