2009 FORD F-150 Complaints

KEEP GETTING FAULT CODE "CHECK FUEL FILL INLET" THIS IS CAP LESS FUEL TANK SYSTEM. I CHECKED CAP LESS FUEL FILL INLET SEEMS OK BUT CONTINUE GETTING FAULT CODES. HUNDREDS FORD CUSTOMERS COMPLAINING ABOUT SAME ISSUE, THIS AFFECTS ALL FORD VEHICLES USING CAP LESS DESIGN. FROM WHAT I READ ON THE WEB CURRENTLY THERE IS NO FIX FOR THIS PROBLEM. I CALLED FORD MOTOR CO. WARRANTY GROUP AND OPEN A CASE REGARDING THIS ISSUE. MY TRUCK CURRENTLY AT THE DEALERSHIP TO DIAGNOSIS THE FAULT CODE. I WAS A DESIGN ENGINEER AT JOHN DEERE FOR 13 YEARS, A PROBLEM FUEL STORAGE COULD BE DANGEROUS AND FATAL. FUEL SYSTEM DESIGN PROBLEM L SHOULD BE IDENTIFIED AND RESOLVED IMMEDIATELY DURING DEVELOPMENT & TESTING FOR THIS TRUCK. I HOPE NHTSA ADDRESS THIS ISSUE SERIOUSLY AND GET THIS ISSUE RECALL LIST. THANK YOU. [XXX]4/14/2016. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

EMPLOYEE WENT IN FOR AN OIL CHANGE AND THE SHOP FOUND A 3 INCH CRACK IN THE SIDE WALL OF FRONT LEFT TIRE.

TL* THE CONTACT OWNS A 2009 FORD F-150. WHILE DRIVING 65 MPH, THE VEHICLE CONTINUED TO ACCELERATE WHEN THE ACCELERATOR PEDAL WAS NOT DEPRESSED. THE BRAKE PEDAL WAS DEPRESSED, BUT THE VEHICLE RESUMED ACCELERATION. THE CONTACT WAS ABLE TO PULL OVER TO THE SIDE OF THE ROAD WITH THE BRAKE PEDAL DEPRESSED AND TURNED OFF THE VEHICLE. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED, BUT THE CAUSE OF THE FAILURE WAS NOT FOUND. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 73,000. UPDATED 05/06/16*LJ UPDATED 05/29/18*JB *CN

TL* THE CONTACT OWNS A 2009 FORD F-150. THE CONTACT STATED THAT THE BRAKES FELT ABNORMAL. WHEN THE BRAKE PEDAL WAS DEPRESSED, IT ALMOST TRAVELED TO THE FLOOR. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE FAILURE COULD NOT BE DIAGNOSED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 70,000. CONSUMER NO LONGER OWN THIS VEHICLE. UPDATED 05/03/16*LJ THE CONSUMER STATED HE NO LONGER OWNS THIS VEHICLE. *TR

WHILE ENTERING INTERSTATE I-10, EARLY MORNING TRAFFIC. TRAFFIC MOVING AT 20 - 25 MPH. ENGINE MADE A SERIES OF REVVING NOISES. TRIED TO APPLY BREAKS TO MERGE OVER. BREAK PEDDLE WOULD NOT ACTIVATE. STUCK IN UP POSITION. I APPLIED BOTH FEET AND PRESSED FULL PRESSURE. WOULD NOT GO DOWN. WOULD NOT STOP. ROLLED INTO THE BACK OF THE VEHICLE IN FRONT OF ME. FORTUNATELY I WAS ONLY MOVING ABOUT 20 MPH AND NO ONE WAS HURT. I WOULD NOT DRIVE THE TRUCK AND HAD IT TOWED. DEALER NOT ABLE TO DETERMINE ISSUE.

TL* THE CONTACT OWNS A 2009 FORD F-150. THE CONTACT NOTICED THAT AFTER SEVERE RAIN, WATER LEAKED THROUGH THE THIRD BRAKE LIGHT AND AN ACCUMULATION OF WATER LEAKED INTO THE HEADLINER OF THE VEHICLE. A STRONG MILDEW ODOR EMITTED INSIDE OF THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE THIRD BRAKE LIGHT WOULD NEED TO BE REPLACED. THE MANUFACTURER HAS NEVER BEEN NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 78,000. UPDATED 04/14/16*LJ THE CONSUMER REQUESTED INFORMATION CONCERNING THE INVESTIGATION INTO THE MALFUNCTION. UPDATED 09/05/2017*JS *TR

WHILE DRIVING AT APPROXIMATELY 30 MPH A REAR WHEEL LOCKED UP CAUSING THE TRUCK TO TURN TO ONE SIDE. TRAVELLING A LITTLE FURTHER IT HAPPENED AGAIN. I TURNED THE TRUCK AROUND AND HEADED BACK TO MY HOUSE. TWO OR THREE TIMES AGAIN A REAR WHEEL LOCKED UP CAUSING A LACK OF CONTROL. IF I WAS AT HIGHWAY SPEED, THE VEHICLE WOULD HAVE CAUSED AN ACCIDENT AS THE CONDITION WOULD CAUSE THE TRUCK TO GO SIDEWAYS.

SINCE THE DAY I PURCHASED THE TRUCK, TYPICALLY AFTER BEING ON HIGHWAY FOR MORE THAN 100 MILES, WHEN I ACCELERATE IT WILL HESITATE THEN SLAM INTO GEAR. THERE IS A VERY LOUD BANG THAT ACCOMPANIES IT ALONG WITH A VIOLENT SLAM TO THE ENTIRE TRUCK. FREQUENTLY HAPPENS WHEN ASCENDING HILLS.

FORD MOTOR COMPANY HAS INSTALLED DEFECTIVE FASTENERS ON THE EXHAUST MANIFOLDS OF NUMEROUS MODULAR V8 (4.6L & 5.4L) EQUIPPED F-150S. THIS IS A WELL DOCUMENTED ISSUE AMONG SEVERAL F-150 OWNERS THROUGHOUT THE US AND CANADA FOR MANY MODEL YEARS. THE PROBLEM WITH THESE MANIFOLD FASTENERS (STUDS) IS THAT AFTER THE NORMAL HEAT CYCLES OF DRIVING AND SITTING, THEY BEGIN TO DETERIORATE AT AN EXCELLED RATE. ONCE A STUD OR STUDS HAVE FAILED, ENGINE EMISSIONS LEAVE THE EXHAUST SYSTEM PRIOR TO REACHING THE CATALYTIC CONVERTER. THE WAY TO REPAIR THIS IS BY REMOVING THE EXHAUST SYSTEM AND MANIFOLDS IN ORDER TO EXTRACT THE BROKEN STUD OR STUDS AND REPLACE THEM WITH IMPROVED PARTS, IN MANY CASES THE ENTIRE ENGINE MUST BE REMOVED FROM THE VEHICLE DUE TO CLEARANCE ISSUES. NOT ONLY IS THIS ISSUE VERY COSTLY TO THE CONSUMER AND THE ENVIRONMENT IT IS ALSO AN ARDUOUS PROCESS TO BE REPAIRED EVEN BY SOMEONE THAT IS MECHANICALLY INCLINED. MY 2009 F-150 CURRENTLY HAS THIS SAME ISSUE. EVIDENCE THAT THIS HAS BEEN A CONSISTENT PROBLEM FOR ALMOST A DECADE: SERVICE BULLETIN NO.: 17320 COMPONENT(S): ENGINE AND ENGINE COOLING NHTSA ID NUMBER: 10008169

WE WERE DRIVING ON A FM ROAD IT WAS PITCH BLACK THAT NIGHT AND CAME UP A HILL AND IN THE MIDDLE OF THE ROAD WAS A BIG BLACK COW, I SWEREVED TO TRY AND MISS IT AND NOT HIT IT HEAD ON BUT CLIPPED ITS BEHIND ON THE RIGHT FRONT QUARTER PANEL, THE NEXT THING I KNOW THE CAB IS FULL OF SMOKE AND SMELLED LIKE WIRES BURNING, SO I GO TO THE SIDE OF THE ROAD AND KILLED IT MADE SURE EVERYONE WAS OK AND WENT TO THE ER TO GET MY CHILDREN CHECKED OUT, UNKNOWN WHY THEY FAILED TO DEPLOY