2002 FORD F-150 Complaints

EXHAUST CLAMP THAT HOLDS EXHAUST DAMPER OR COUNTER WEIGHT FELL OFF ( BECAUSE OF RUSTED EXHAUST CLAMP ) WHILE DRIVING AT 50 MILES PER HOUR. ITS QUITE HEAVY AND WAS BOUNCING ON ROAD BEHIND ME ALMOST HITTING MOTORCYCLE FOLLOWING ME. I FOUND MY EXHAUST DAMPER ON SIDE OF ROAD, IF NEEDED FOR INVESTIGATION. *TR

SEAT BELT BUCKLE - RECEIVER END INTERMITTENTLY RELEASES WHILE VEHICLE IS IN MOTION, WHEN COMING TO A SHORT STOP, OR MAKING A HARD RIGHT OR LEFT TURN. I CHECK EVERY TIME I AM IN VEHICLE THAT MY SEAT BELT IS SECURELY FASTENED AND IT IS, BUT I CAN BE DRIVING ALONG AND I HEAR A "CLICK" AND IT HAS RELEASED ON IT'S OWN. NOTHING IS PRESSING ON THE RED RELEASE BUTTON AND AREA IS KEPT CLEAR FOR THAT REASON. I WAS ON THE HIGHWAY YESTERDAY AND WHILE DRIVING AT HIGHWAY SPEED HAD TO STOP RAPIDLY. THE SEAT BELT BUCKLE RELEASED ON IT'S OWN AND I NEARLY SLAMMED INTO THE STEERING WHEEL. I HAVE SPOKEN TO FORD MOTOR COMPANY WHO STATES THAT THE SEAT BELT BUCKLES HAVE A 50,000 MILE/5 YEAR WARRANTY AND, UNLESS THERE IS A RECALL, THEY WILL NOT COVER THE COST OF REPAIR. I HAVE READ ON FORD TRUCK FORUMS MANY REPORTS OF THIS OCCURRING TO OTHER OWNERS OF THIS YEAR AND MODEL, AND THERE WAS A RECALL ON THE 2001 SEAT BELT BUCKLES BUT NOT ON THE 2002. WHAT WILL IT TAKE FOR THE DOT TO ISSUES A RECALL - EVEN 1 DEATH WOULD BE TOO MANY! MY LOCAL FORD DEALERSHIP TOLD ME THAT IT WOULD COST BETWEEN $150-$200 WITH LABOR TO REPLACE THE PART, BUT IF THE PART IS DEFECTIVE, I DON'T WANT THE SAME THING PUT IN THE VEHICLE! I SEE OTHERS COMPLAIN THAT REPLACEMENT OF THE SAME PART RESULTED IN A REPEAT OF THE PROBLEM. PLEASE DO SOMETHING ABOUT THIS AND MAKE FORD MOTOR COMPANY RECALL THESE DANGEROUS SEAT BELT BUCKLES! *TR

TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT THE VEHICLE COULD NOT BE SHIFTED OUT OF NEUTRAL. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTICS WHERE THE TECHNICIAN STATED THAT THE CLUTCH WOULD HAVE TO BE REPLACED. THE VEHICLE WAS REPAIRED HOWEVER THE FAILURE CONTINUED. THE VEHICLE WAS NOT FURTHER REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 35,000.

ON START UP A SPARKPLUG BLEW OUT OF CYLINDER HEAD .... 3RD PLUG TO BOW OUT IN 8 MONTHS OVER 800.00 PER PLUG TO FIX THEN CAUGHT ON FIRE UNDER HOOD......VERY DANGEROUS TO HAVE HAPPEN MAY CAUSE OUR HOUSE TO BURN DOWN IF IN GARAGE.... I CALLED FORD 4 TIMES NO HELP WHAT SO EVER.....BAD COMPANY .....DO NOT ADVISE ......BAD FORD PRODUCTS....THEY NEED TO DO A CLASS ACTION ON FORD ..... *TR

WHILE DRIVING THE TRUCK ONE OF THE SPARK PLUGS BLEW OUT OF THE ALUMINUM HEAD ON TOP OF THE MOTOR. THIS VEHICLE MALFUNCTION DESTROYED A COIL PACK, SPARK PLUG AND WIRING.

TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT WAS TRAVELING 45 MPH WHEN A POPPING NOISE EMITTED FROM UNDER THE HOOD AND THE VEHICLE DECELERATED ABNORMALLY. THE CHECK ENGINE LIGHT ILLUMINATED AFTER THE FAILURE. THE CONTACT STATED THAT A PRIVATE MECHANIC CONFIRMED THAT THE PASSENGER SIDE COIL FOR A SPARK PLUG BECAME DETACHED. THE MANUFACTURER WAS CONTACTED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 98,791.

I WAS DRIVING MY VEHICLE WHEN I HEARD AN EXPLOSION-TYPE SOUND, SIMILAR TO THAT OF A GUNSHOT. THE SOUND STARTLED ME AND CAUSED ME TO VEER OFF THE ROAD CRASHING INTO A BUSH ON SOMEONE'S FRONT LAWN. I RE-STARTED THE VEHICLE AND HEARD A VERY LOUD AND RAPID "POPPING" SOUND FROM UNDERNEATH THE HOOD, WHICH BECAME WORSE AS I ACCELERATED. THE VEHICLE WAS ALSO SHAKING VIOLENTLY AS I ATTEMPTED TO DRIVE HOME, WHICH WAS ONLY 1 MILE AWAY FROM WHERE THE INCIDENT OCCURRED. WHEN I ARRIVED HOME I INSPECTED THE ENGINE COMPARTMENT AND IMMEDIATELY NOTICED THAT THE 2ND SPARK PLUG IN ON THE DRIVER'S SIDE OF THE ENGINE (#6 CYLINDER) WAS BLOWN COMPLETELY OUT OF THE ENGINE HEAD. I CONTACTED MY LOCAL FORD DEALER THE NEXT MORNING AND WAS TOLD TO HAVE THE VEHICLE TOWED TO THEIR SERVICE DEPARTMENT. SHORTLY AFTER ARRIVING, I WAS INFORMED THAT "BLOWN SPARK PLUGS" ARE A VERY COMMON ISSUE WITH THE FORD TRITON 4.6 AND 5.4 LITRE ENGINES. I WAS ADVISED THAT THE SPARK PLUG HOLE WOULD HAVE TO BE RE-TAPPED AND A HELI-COIL KIT INSTALLED. THIS WORK WAS PERFORMED ON 06/08/2012 WITH A TOTAL COST TO ME OF $449.81, NOT INCLUDING THE COST OF THE TOW. I WAS ADVISED BY THE DEALER'S SERVICE DEPARTMENT THAT FORD HAD ISSUED THE FIRST OF SEVERAL TSB'S (TECHNICAL SAFETY BULLETINS) TO ALL OF IT'S SERVICE DEPARTMENTS ACROSS THE US IN MARCH OF 2006 INFORMING THEIR TECHNICIANS OF THE DEFECT IN THE ENGINE'S ALUMINUM HEAD AND THE INCREASING FREQUENCY OF THIS "BLOWN SPARK PLUG" ISSUE. INCLUDED IN THIS TSB WERE INSTRUCTIONS ON HOW TO REPAIR BY USING A HELI-COIL, WHICH IS NOT A FORD PART, NOT COVERED UNDER ANY WARRANTY AND NOT GUARANTEED TO STAY IN PLACE. A RECALL NEEDS TO BE ISSUED. PLEASE SEE THE LINK; I AM ONE OF THOUSANDS WHO HAVE EXPERIENCED THIS ISSUE AND I FEEL THAT THOSE OF US WHO HAVE INCURRED UNNECESSARY COSTS DUE TO FORD'S DEFECT SHOULD BE MADE WHOLE. HTTP://WWW.CONSUMERAFFAIRS.COM/AUTOMOTIVE/FORD_SPARK.HTML. *TR

STARTED TO HEAR EXHAUST NOISE FROM ENGINE COMPARTMENT ON MY 2002 FORD F150 XLT TRITON V8 4.6L WITH ONLY 95412 MILES FOUND THAT BOLTS THAT HOLD THE EXHAUST MANIFOLD WERE BROKE AND OTHERS NEAR BREAKING AT CYLINDER HEAD THERE IS A DANGER OF FIRE IN ENGINE COMPARTMENT DUE TO HOT EXHAUST GASES AND SAFETY ISSUE REPAIR EXPENSIVE HAVING TO REMOVE BOLT STUDS FROM ENGINE HEAD WITHOUT DOING DAMAGE TO ENGINE HEAD THAT ARE SO RUSTED IN. *TR

TL* THE CONTACT OWNS A 2002 FORD F150. THE CONTACT STATED THAT THE VEHICLE WAS PARKED IN A RESIDENTIAL DRIVEWAY OVERNIGHT WHEN A FIRE ERUPTED FROM UNDER THE HOOD OF THE DRIVER'S SIDE. THE VEHICLE WAS COMPLETELY DESTROYED. THE FIRE DEPARTMENT WAS CONTACTED WHO AND ARRIVED ON THE SCENE. THE FIRE DEPARTMENT CONCLUDED THAT THE FIRE WAS CAUSED BY AN ELECTRICAL ISSUE. A POLICE AND FIRE REPORT WAS FILED. THERE WERE NO INJURIES REPORTED. THE MANUFACTURER WAS NOT NOTIFIED OF THE INCIDENT. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 195,000.

TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT AFTER RECEIVING A RECALL REPAIR UNDER NHTSA CAMPAIGN ID NUMBER: 11V385000 (FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING) HIS GAS TANK IS LEAKING. THE VEHICLE WAS TAKEN TO THE DEALER WHO TOOK PICTURES TO BE SENT TO THE MANUFACTURER. THE DEALER CALLED THE CONTACT AND INFORMED HIM THE REPAIRS WOULD NOT BE DONE. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE AND THE CURRENT MILEAGE WAS 107,000.