2002 FORD F-150 Complaints

THE FRONT GAS TANK SUPPORT HANGER BROKE DUE TO CORROSION. THE REAR HANGER HELD THE TANK IN PLACE UNTIL I WAS ABLE REPLACE BOTH UNITS. THE REAR HANGER DID NOT BREAK BUT WAS SEVERELY CORRODED ALSO. I DON'T KNOW WHAT WOULD HAVE HAPPEN IF I WOULD HAVE LOST BOTH UNITS TOGETHER WHILE DRIVING DOWN THE ROAD.

I SMELLED GAS FUMES NEAR MY 2002 F150 TRUCK. LOOKED UNDERNEATH TO INSPECT WHERE SMELL WAS COMING FROM AND FOUND THE BACK BRACE ON THE GAS TANK BROKEN OFF AND RUSTED OUT HOLE IN THE TANK WHERE THE BRACE WAS SUPPOSED TO BE. *TR

I HAD DRIVEN 4 TO 5 MILES AT 40 TO 45 MPH AND WAS A 1 BLOCK FROM MY DESTINATION. I HAD TO STOP FOR A STOP SIGN AND MAKE A RIGHT TURN. WHILE MAKING THE TURN I THOUGHT I HIT SOMETHING, BUT THE STREET WAS CLEAR? I TURNED THE RADIO OFF AND OPENED THE WINDOW TO HERE SOMETHING DRAGGING. I STOPPED AT THAT TIME MAYBE 100 YARDS FROM WHERE I LAST STOPPED. MY SPEED WAS 20 TO 25 MPH. I GOT OUT AND LOOKED UNDER THE TRUCK AND THE GAS TANK WAS SITTING ON THE GROUND.THE FRONT OF THE TANK WAS ON THE GROUND THE BACK WAS STILL ELEVATED. THE FILLER HOSE AND FUEL LINES WERE THE ONLY THING HOLDING THE TANK. BOTH HANGERS WERE BROKEN, RUSTED THRU. IF I WAS DRIVING AT HIGHWAY SPEED, I DO NOT BELIEVE I WOULD HAVE A TRUCK LEFT. I ALSO UNDERSTAND THAT 2001 AND EARLIER F150'S WERE RECALLED FOR THE TANK HANGERS AND I WOULD SUGGEST IT BE EXPANDED. ASAP! MY FORD DEALER 4 WEEKS EARLIER HAD INSPECTED MY VEHICLE AT MY REQUEST FOR REGULAR MAINTENANCE AND REPAIRS BEFORE MY VACATION TRIPS. THE SERVICE TECH NEVER LOOKED AT MY TANK STRAPS EVEN KNOWING PREVIOUS YEARS HAD A PROBLEM? FORD SHOULD HAVE CAUGHT THIS BEFORE IT HAPPENED AGAIN. THE BIGGEST COMPLAINT AFTER IS THE FORD DEALERSHIP TOLD ME IT WAS NOT A PART OF ANY RECALL AND THEY KNEW NOTHING ABOUT IT. WHICH I DO NOT BELIEVE! I HAVE THE STRAPS IF ANYONE CARES TO EXAMINE THEM FROM YOUR OFFICE. *TR

FUEL TANK DROPPED TO THE ROAD WHILE DRIVING CAUSING THE TRUCK TO BE ENGULFED IN FLAMES. DRIVER MADE IT OUT WITH FIRST AND SECOND DEGREE BURNS. TWO DOGS IN THE BACK SEAT DIED IN THE FIRE. INITIAL INVESTIGATION BY THE INSURANCE INVESTIGATOR DETERMINED THAT IT WAS THE FUEL TANK STRAPS THAT FAILED. THERE IS AN INVESTIGATION (PE10036) BY THE NHTSA FOR FUEL TANK STRAPS ON FORD F-150S 1999-2001. THE 2002 AND 2003 F-150 USE THE SAME STRAPS. LARRY HERSHMAN OF NHTSA HAS CONTACTED ME ABOUT THIS INCIDENT. UPDATED 06/13/11*BF & 06/14/11*BF UPDATED 08/11/11 *BF UPDATED 3/01/2012 *LN *TR

FUEL TANK STRAPS RUSTED OUT RESULTING IN GAS TANK DROPPING. UPDATED 09/14/11 *BF THE CONSUMER STATED THE FUEL TANK WAS DAMAGED AND HAD TO BE REPLACED. UPDATED 09/16/11

2002 FORD F-150 WITH A 5.4L TRITON V8. THE #7 SPARK PLUG BLEW OUT OF THE PORT AND BROKE THE COIL. THAT LEFT FUEL VAPORS FROM THE PISTON TO BE EXPOSED TO THE DAMAGED IGNITION COIL THAT WAS ARCING AND COULD OF CAUGHT FIRE WITH MY KIDS IN THE TRUCK. IF YOU LOOK ONLINE THERE ARE THOUSANDS OF COMPLAINTS FROM F150 OWNERS. THIS NEEDS TO BE ADDRESSED AND A RECALL FROM FORD NEEDS TO BE ISSUED. *TR

TL*THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 25 TO 30 MPH HE HEARD A LOUD DRAGGING NOISE UNDERNEATH THE VEHICLE. HE THEN PULLED TO THE SIDE OF THE ROAD AND NOTICED THAT BOTH STRAPS HAD FRACTURED AND WERE COVERED WITH RUST. THE TANK FELL OFF OF THE VEHICLE, BUT NONE OF THE FUEL SPILLED. THE CONTACT WAS ABLE TO CONTINUE DRIVING THE VEHICLE AND IT WAS REPAIRED BY THE OWNER. THE MANUFACTURER WAS CONTACTED AND ADVISED HIM THAT THERE WERE NO RECALLS. THE FAILURE MILEAGE WAS APPROXIMATELY 98,500. UPDATED 07/08/11*LJ UPADTED 11/04/11

2002 FORD F-150, 4.6 TRITON ENGINE KEEPS BLOWING THE SPARK PLUGS OUT OF THE HEADS. *TR

TL*THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 50 MPH HE HEARD A LOUD BANGING NOISE BEFORE THE VEHICLE STALLED. THE VEHICLE COASTED TO A STOP AND THE CONTACT NOTICED THE SPARK PLUGS HAD FRACTURED FROM THE ENGINE. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THIS WAS A KNOWN FAILURE. THE VEHICLE WAS IN THE PROCESS OF BEING REPAIRED. THE MANUFACTURER WAS NOTIFIED AND ALSO ACKNOWLEDGED THIS WAS A KNOWN FAILURE; HOWEVER, THE MANUFACTURER OFFERED NO ASSISTANCE. THE FAILURE AND CURRENT MILEAGES WERE 65,000. THE VIN WAS UNAVAILABLE.

WHILE DRIVING AT HIGHWAY SPEED MY 2002 FORD F-150 DROPPED THE FUEL TANK AND THE TANK WAS DRAGGED FOR APPROXIMATELY 1/4 MILE WILE I ATTEMPTED TO MANEUVER ACROSS THREE LANES OF TRAFFIC TO THE BREAKDOWN LANE. THIS CREATED A HOLE IN THE TANK AS IT WAS DRAGGED AGAINST THE PAVEMENT. I HAD JUST FILLED THE TANK AND ALL 25 GALLONS WAS LOST ON THE SIDE OF THE HIGHWAY. THE VEHICLE WAS TOWED TO THE DEALERSHIP AND I AM WAITING FOR THE ESTIMATE FOR REPAIR. *TR