2002 FORD F-150 Complaints

View complaints related to 2002 FORD F-150. The complaints found here are submitted by actual consumers with first hand experience. There are more than 770 complaints submitted for the 2002 FORD F-150. You can submit your own complaint to the NHTSA or call the Hotline, Monday-Friday 8am to 8pm at (888) 327-4236, TTY: (800) 424-9153.

  • 2002 FORD F-150
    - GRAND RAPIDS, MI

    MY PROBLEM IS WITH MY FORD 2002 TRITON ENGINE, THE SPARK PLUGS BLOW OUT WHICH IS DANGEROUS BECAUSE THEY CAN CAUSE THE GAS VAPORS TO CATCH FIRE AND START SURROUNDING AREAS OF THE MOTOR , I HAVE HAD THIS HAPPEN TWICE NOW AND IT IS VERY COSTLY, THERE SHOULD BE RECALL DONE ON THIS PROBLEM, I KNOW OF SEVERAL OTHER OWNERS THAT HAVE HAD THE SAME PROBLEMS, THIS IS AN ACCIDENT WAITING TO HAPPEN, IM SURE OTHERS HAVE HAD WORSE PROBLEMS THEN MYSELF WITH THESE TYPES OF ENGINES, PLEASE HELP US BY CALLING FOR FORD TO RECALL THIS OBVIOUS PROBLEM. THANK YOU. *TR

    Source: NHTSA WEB SITE
  • 2002 FORD F-150
    - SALEM, VA

    2002 FORD F-150 WINDSHIELD LEAKS CAUSING DAMAGE TO ELECTRICAL SYSTEM (FUSE BOX AND ELECTRICAL MODULE). MANY ISSUE HAPPENING INCLUDING WINDSHIELD WIPERS NOT WORKING AND SHORTING OUT THE AIRBAG DEACTIVATION SWITCH. WINDSHIELD REPAIR FACILITY STATES THIS WAS A KNOWN ISSUE WITH THE PRIMING OF THE WINDSHIELDS AT INSTALLATION IN MANUFACTURING. ALSO STATES IT MIGHT CAUSE A POTENTIAL FOR THE WINDSHIELD TO EJECT ITSELF DURING A ROLLOVER REDUCING STRUCTURAL INTEGRITY OF THE CAB. DEALER WHO IDENTIFIED THE PROBLEM STATED IT WAS NOT A KNOWN ISSUE BUT RESEARCH STATES OTHERWISE AS WELL AS A LETTER FROM FORD TO THE DEALERSHIPS EXPLAINING THE ISSUE - #15773. *TR

    Source: NHTSA WEB SITE
  • 2002 FORD F-150
    - PLEASANT HILL, CA

    NORMAL DRIVING CONDITIONS ON THE FREEWAY - SPARK PLUG DISCHARGED OUT OF THE MOTOR. VEHICLE TOWED TO NEAREST AUTO REPAIR SHOP. TO REPAIR, THE HOLE FOR THE SPARK PLUG IN THE ALUMINUM HEAD WAS RETHREADED USING A STANDARD HELICOIL KIT. TWO SPARK PLUG HOLES HAVE BEEN REPLACED AT A COST OF $1100 PER HOLE FOR PARTS AND LABOR. *TR

    Source: NHTSA WEB SITE
  • 2002 FORD F-150
    - STAMFORD, CT

    2002 FORD F150 5.4 LITER ENGINE. TRAVELING AT APPROX 25 MPH I HEARD A LOUD POP FROM THE ENGINE COMPARTMENT AND SOMETHING HITTING THE HOOD. THE CAR STARTED TO RUN ROUGH AND GASOLINE FUMES STARTED TO FILL THE PASSENGER COMPARTMENT. I TOOK THE TRUCK TO A REPAIR GARAGE WHO INDICATED THAT A SPARK PLUG HAD BLOWN FROM THE HEAD. I WAS TOLD THIS IS A COMMON FORD PROBLEM BY THE GARAGE AND SUBSEQUENT RESEARCH ON THE INTERNET HAS VERIFIED THIS. THE HEAD WAS REMILLED AND THE PLUG AND COIL HAD TO BE REPLACED. FORD DOES ACKNOWLEDGE AN ISSUE AND HAS ISSUED A TSB HOWEVER WARRANTIES DO NOT COVER REPAIR. WITH THE PLUG BLOWN OUT OF THE HEAD GAS VAPORS WERE BEING INJECTED INTO THE ENGINE COMPARTMENT AND THE RISK OF FIRE IS PRESENT. *TR

    Source: NHTSA WEB SITE
  • 2002 FORD F-150
    - JOHNSON CITY, TN

    TL*THE CONTACT OWNS A 2002 FORD F-150. WHILE IDLING FOR APPROXIMATELY THREE MINUTES, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS UNABLE TO BE RESTARTED. THE CONTACT IS IN THE PROCESS OF HAVING THE VEHICLE INSPECTED TO DETERMINE THE CAUSE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGES WERE 83,000.

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2002 FORD F-150
    - KAILUA KONA, HI

    I EXPERIENCED A SPARK PLUG BLOW OUT ON MY WAY TO WORK. I WAS STRANDED ON A NARROW ROAD AND HAD TO CALL FOR HELP. MY DAD CALLED A TOW TRU CK AND WE HAD IT TOWED TO THE DEALER IN KAILUA KONA, HAWAII. WE SAW THAT A SPARK PLUG HAD BLOWN OUT. THE TOW TRUCK DRIVER SAID HIS TRUCK DID THE SAME THING. AT THE DEALER THEY SAID THEY DID NOT KNOW WHY IT DID THAT. AFTER GETTING IT REPAIRED FOR $600.00, MY TRUCK WOULD NOT RUN. THEY SAID, YOU NEED A NEW ENGINE AT THE TUNE OF $5,000.00. IT RAN FINE PRIOR TO THAT SPARK PLUG BLOW OUT. WITH FURTHER INVESTIGATION, AN EXPERT MECHANIC SUSPECTS THEY MISHANDELED THE INSTALLATION. THEY WANT ME TO PAY FOR THEIR MISTAKE. THIS STARTED OUT A FORD PART DEFECT, BUT IS ENDING UP A DESTROYED ENGINE. I WILL DEMAND THEY FIX IT, OR WE WILL SUE. THIS IS OUTRAGEOUS!!! FORD SHOULD NOT BE BAILED OUT. WHY CAN'T SOMEONE DO SOMETHING ABOUT THIS? JAIL, PERHAPS? I AM WITHOUT A TRUCK. *TR

    Source: NHTSA WEB SITE
  • 2002 FORD F-150
    - ARDEN, NC

    I HAVE A 2002 FORD F150 DURING THE LAST RAIN WE HAD WATER LEAKED IN FROM THE FRONT WINDSHIELD AND GOT INTO THE FUSE BOX AND SHORTED OUT THE BATTERY, FUSE BOX AND A MODULE TOTAL COST WAS OVER $1,000.00. INSURANCE SAID THEY COULD NOT COVER IT BECAUSE THE SERVICE MANAGER SAID THIS IS A COMMON PROBLEM WITH FORD TRUCKS SO THE ADJUSTER SAID IT SOUNDED LIKE A DEFECT AND FORD SHOULD CORRECT THE PROBLEM. I TALKED TO FORD AND THEY SAID NO RECALL HAS BEEN ISSUED AND NO REIMBURSE MENT COULD BE MADE, BUT IF THIS IS A COMMON PROBLEM WITH FORD TRUCKS WHY HASN'T A RECALL BEEN ISSUED. *TR

    Source: NHTSA WEB SITE
  • 2002 FORD F-150
    - NORTH LITTLE ROCK, AR

    I NOTICED A TAPPING SOUND COMING FROM MY ENGINE APPROXIMATELY 2 DAYS BEFORE I EJECTED (BLEW OUT) A SPARK PLUG WHILE CRUISING AT APPROXIMATELY 55 MPH. I CHECKED MY OIL THE DAY BEFORE THE BLOW-OUT AND THE OIL LEVEL WAS FINE. I WAS TRAVELING ON BUSINESS AT THE TIME AND FORTUNATELY I WAS ABLE TO LIMP TO A HOTEL A COUPLE OF MILES DOWN THE ROAD. I HAD MY TRUCK TOWED TO A REPAIR SHOP AND HAD TO PAY $800.00 TO HAVE THE PROBLEM REPAIRED. WHEN I ASKED THE MECHANIC WHAT CAUSED THE SPARK PLUG TO BLOW OUT, HE SIMPLY REPLIED THAT IT HAPPENS A LOT WITH "THESE FORD ENGINES". *TR

    Source: NHTSA WEB SITE
  • 2002 FORD F-150
    - ROUND ROCK, TX

    INCIDENT INFORMATION DURING THE SUMMER, MY 2002 FORD F150 HAD A FACTORY RECALL FOR A CRUISE CONTROL PROBLEM. I TOOK IT TO MY DEALER, AND HAD THE RECALL REPAIR DONE. ON NOVEMBER 16, 2008 I WAS DRIVING 65 MPH WITH THE CRUISE CONTROL ACTIVATED. TRAFFIC SLOWED IN FRONT OF ME SO I TRIED TO DEACTIVATE THE CRUISE CONTROL. IT DID NOT DEACTIVATE WHEN I PRESSED THE BRAKE, SO I PUSHED THE OFF SWITCH. THE LIGHT INDICATING IT WAS ON WENT OUT, BUT THE CRUISE CONTROL DID NOT DEACTIVATE. I HAD TO LITERALLY STAND ON THE BRAKE PEDAL TO SLOW DOWN, (NARROWLY AVERTING A CRASH) AND STAYED ON IT UNTIL I WAS DOWN TO ABOUT 35 MPH. COMING TO A TURN-OFF, I WAS ABLE TO PULL OFF AT 35-MPH, AND TURN THE KEY OFF. UPON RESTARTING THE ENGINE, IT STILL RACED TO A HIGH RPM. I HAD TO PULL THE FUSE IN ORDER TO DRIVE HOME. I CALLED MY DEALER, AND WAS TOLD IT WOULD COST $65 TO HAVE THE PROBLEM DIAGNOSED. I REFUSED, AND CALLED FORD MOTORS. I WAS TOLD THERE THAT IF THE PROBLEM IS THE SAME AS THE RECALL, THERE WOULD BE NO CHARGE. IF IT WAS ANY OTHER PROBLEM, THERE WOULD BE A $65 CHARGE. I FEEL THAT THIS IS A RECURRENCE OF THE SAFETY PROBLEM PREVIOUSLY ENCOUNTERED AND THAT THOUSANDS COULD BE AT RISK. SIGNED. *TR

    Source: NHTSA WEB SITE
  • 2002 FORD F-150
    - TEMPERANCE , MI

    I WAS DRIVING TO PICK UP LUNCH ONE DAY FROM WORK AND WHEN I PULLED OUT INTO TRAFFIC TO HEAD BACK I HEARD A LOUD POP FOLLOWED BY A LOSS OF POWER AND A SOUND THAT MADE ME THINK THE SERPENTINE BELT BROKE. THE PLUG SHOT OUT OF THE HEAD AND BROKE A COIL PACK IN HALF. I TALKED TO THE FORD DEALER THAT I GET MY PARTS AT, AND HE TOLD ME IT HAPPENS ALOT ON 4.6 LITERS, 5.4 LITERS, AND V-10 FORD TRUCKS SO MUCH THAT THEY STAY WELL STOCKED ON THE PARTS THAT I NEEDED TO FIX WHAT FORD DOESN'T CONSIDER TO BE A PROBLEM, THE FIX IS A WELL GREASED, EXTRA LONG 14 MM TAP AND HELICOIL, RED LOCKTITE, SPARK PLUG, COIL PACK, AND ANY OTHER BITS AND PIECES THE PLUG DESTOYS ON ITS WAY OUT, FROM THE REPORTS I'M READING I GOT LUCKY THTAT IT WAS JUST MY COIL THAT TOOK THE BRUNT OF IT, I'VE TALKED TO SOME PEOPLE AROUND THE AREA AND THEY SEE ANY WHERE FROM 2 TO 4 PER WEEK, AND ON TOP OF THAT THERE WAS TWO PEOPLE AT MY WORK THAT HAVE HAD THE SAME PROBLEM. WE ONLY HAVE 18 EMPLOYEES. ONE WAS IN A 5.4 AND THE OTHER WAS A V10. THE DEALER TOLD ME THERE WAS NO RECALL ON THE PROBLEM AND THAT FORD DOESN'T RECOGNIZE IT. THE PART WILL BE REPARED AND WILL NOT BE AVALIBLE AND JUST COST ME MORE OF MY TIME AND MONEY DOING STUPID REPARES THAT ARE QUESTIONABLE AT BEST. *TR

    Source: NHTSA WEB SITE