2004 FORD F-250 Complaints

View complaints related to 2004 FORD F-250. The complaints found here are submitted by actual consumers with first hand experience. There are more than 400 complaints submitted for the 2004 FORD F-250. You can submit your own complaint to the NHTSA or call the Hotline, Monday-Friday 8am to 8pm at (888) 327-4236, TTY: (800) 424-9153.

  • 2004 FORD F-250
    - Fredericksburg VA, VA

    My 2004 F250 has developed the "Death Wobble" that is normally associated with newer models, but the shudder at or around 40-45mph is identical to the described problems of the newer models in the class action lawsuit and tech bulletins published by Ford. Older models need to be considered in the tech bulletins, customer satisfaction programs, and fixed by ford despite being 1 year older than the current guidelines.

    Source: NHTSA WEB SITE
  • 2004 FORD F-250
    - Yelm, WA

    The contact owns a 2004 Ford F-250. The contact stated while driving at an undisclosed speed and attempting to accelerate, the vehicle jerked and briefly lost motive power before the vehicle stalled. No warning lights were illuminated. After several attempts, the vehicle restarted. The vehicle returned to normal functionality, but the failure became a regular occurrence. The vehicle was taken to an independent mechanic; however, no cause for the failure was found. The vehicle was not repaired. The manufacturer was not notified of the failure. The contact related the failure to NHTSA Campaign Number 05V270000 (ELECTRICAL SYSTEM); however, the VIN was not included. The failure mileage was approximately 100,000.

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2004 FORD F-250
    - Woodland, WA

    The tie rod broke while the vehicle was in motion. This caused the vehicle to lose control and crash into another vehicle, causing damage to both vehicles. There was no warning and no sign of any issues. Vehicle has been very well maintained, in fact, it has been in the shop at least once per month for the past year due to a number of mechanical issues unrelated to the tie rod.

    Source: NHTSA WEB SITE
  • 2004 FORD F-250
    - Vass, NC

    The contact owns a 2004 Ford F-250. The contact stated while driving at an undisclosed speed, the vehicle lost motive power and stalled. There was no warning light illuminated. The vehicle was able to be restarted; however, the failure recurred. The dealer was not contacted, and the vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 140,000.

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2004 FORD F-250
    - Ferndale , WA

    I purchased this truck in January 2023. Drove just fine for 2 months and started having this issue. While driving my 2004 f250 sd 6.0l turbodiesel 4x4, (egr deleted, bulletproofed and studded engine, cold air intake, oil cooler, sct x4 tuner) a "fizzle" noise was heard more on passenger side; acting like fuel wasn't reaching engine; and truck stalled right after noise was heard. Wouldn't restart on a hot engine. Crank-no start. Drained both batteries attempting to restart. Restarted after cold engine but would stalled out and not be able to restart while hot engine. Replaced both fuel filters, fuel pump, some module in front bumper relating to fuel system. A friend that knows diesel engines has been trying to find out why its operating the way it is. I treated the gas tank to (2) SEAFOAM for trucks and had valvoline in Ferndale, WA do an oil change after purchasing it. Recalls say that they've been done, but could this issue be caused by the FICM recall?

    Source: NHTSA WEB SITE
  • 2004 FORD F-250
    - Caldwell, ID

    I was driving in nampa around 5pm when my truck lost power my fuel peddle had 0 response tried to pull off the road almost had an accident because truck died losing steering power and brakes was hard to push truck had lost the voltage board in the ficm. Upon going over forums this is a major common issue amongst many ford owners. I also have a ground short from unknown location not sure as to what has caused this but assuming it has to do with the wiring harnesses to the ficm. I feel Ford should be in repair of this due to the large amount of issues across the nation of 6.0 owners but this is a very dangerous situation for owners. Not having steering control in such a large truck is extremely dangers. Previous owner had same issue and replaced the ficm and said it shouldn’t ever be an issue I feel there is a wiring issue that needs to be addressed.

    Source: NHTSA WEB SITE
  • 2004 FORD F-250
    - PHOENIX, AZ

    VEHICLE LOSES ALL POWER-STALLS AND LOSES FUNCTION WHEN IDLING. HAS OCCURRED WHEN EXITING FREEWAY WAY AND IN A REGULAR NEIGHBORHOOD STREETS. NEED TO RESTART AFTER STALL.

    Source: NHTSA WEB SITE
  • 2004 FORD F-250
    - CENTER POINT, TX

    TL* THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE STALLED WITH SEVERAL UNKNOWN WARNING LIGHTS DISPLAYED ON THE INSTRUMENT PANEL. RECENTLY, THE CONTACT STATED THAT AFTER EXPERIENCING THE FAILURE, THE VEHICLE FAILED TO RESTART. DUE TO THE FAILURE, THE CONTACT HAD THE VEHICLE TOWED TO HIS RESIDENCE. THE CONTACT THEN CALLED AN INDEPENDENT MECHANIC TO HIS HOME WHO INFORMED HIM THAT THE FUEL INJECTION CONTROL MODULE NEEDED TO BE REPLACED. NEITHER THE DEALER NOR THE MANUFACTURER WERE NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 130,000.

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2004 FORD F-250
    - ZANESVILLE, OH

    SPARK PLUG BLEW OUT. REPAIR ESTIMATE $1300. FORD APPARENTLY KNEW ABOUT THE ISSUE AND SETTLED IN A CLASS ACTION LAWSUIT. THEY DID NOT INFORM OWNERS OF THE POTENTIAL PROBLEM, SO I FEEL THEY ARE STILL CULPABLE FOR THE DAMAGES.

    Source: NHTSA WEB SITE
  • 2004 FORD F-250
    - SAN ANTONIO, TX

    AT HIGHWAY SPEEDS, BETWEEN 70-80, THE FRONT RIGHT WHEEL VIBRATES/SHAKES VIOLENTLY AT FIRST IT IS MINOR, BUT GET'S WORSE AND WORSE AS IT FORCES THE TIRE OUT OF BALANCE. THIS PROBLEM HAS BEEN REPORTED TO FORD MANY TIMES. THEY SAY THEY CANNOT FIND A PROBLEM. THE PROBLEM FIRST OCCURRED AT 30,387 MILES. THEY COULD NOT FIND THE PROBLEM. ANOTHER DEALERSHIP, AT 36999 MILES, REPLACED THE STEERING DAMPENER, BUT IT DID NOT FIX THE PROBLEM. THEN, THEY TORQUED THE PITMEN ARM AND DECLARED THE PROBLEM FIXED. THE PROBLEM RETURNED BUT THE DEALERSHIPS CONTINUED TO STATE IT WAS A TIRE BALANCING PROBLEM. AFTER NEW TIRES WERE PURCHASED AT 50,252 MILES, THE PROBLEM PERSISTED. AT 56,013 MILES, THE PROBLEM WAS AGAIN REPORTED TO FORD. THEY STATED THEY COULD NOT BALANCE ONE OF THE 'NEW' TIRES. I TOOK THE VEHICLE TO DISCOUNT TIRE, WHICH SOLD ME THE TIRES AND USES THE SAME BALANCING MACHINE AS FORD. THEY REPLACED THE TIRE AND BALANCED THEM AGAIN. THE TECHNICIAN AT DISCOUNT TIRE TOLD ME THAT HAD SEEN THE PROBLEM BEFORE (WHERE HE COULD NOT MAINTAIN BALANCE). THE ONLY FIX WAS TO INSTALL DUAL STEERING STABILIZERS. AFTER RESEARCHING THE INTERNET, IT WAS DISCOVERED THAT THIS ACTUALLY WAS THE FIX. AS IT TURNS OUT, TO INSTALL DUAL STABILIZERS, THE TRUCK MUST HAVE A 2" LEVELING KIT INSTALLED TO ALLOW THE BRACKET TO FIT WITHOUT HITTING THE FRAME WHEN BUMPS ARE HIT.

    Source: NHTSA WEB SITE