2004 FORD F-250 SD Complaints

View complaints related to 2004 FORD F-250 SD. The complaints found here are submitted by actual consumers with first hand experience. There are more than 250 complaints submitted for the 2004 FORD F-250 SD. You can submit your own complaint to the NHTSA or call the Hotline, Monday-Friday 8am to 8pm at (888) 327-4236, TTY: (800) 424-9153.

  • 2004 FORD F-250 SD
    - CORBIN, KY

    1. 2004 F250 6.0 DIESEL EXPERIENCED ENGINE PROBLEMS IN AUG 2004. ENGINE BACKFIRED ON INTERSTATE AND SINCE TIME HAS BEEN WORKED ON MULTIPLE TIMES BY SELLING DEALERSHIP AND FORD ENGINEERS. 2. WHATEVER HAPPENED TO THE ENGINE IN 2004 CAUSED IT TO LOOSE POWER. THE TRUCK HAS BEEN RETURNED TO DEALERSHIP APPROXIMATELY 12 TIMES SINCE THEN WITH A POWER LOSS COMPLAINT THAT HAS YET TO BE FIXED. WHEN PULLING OUT INTO TRAFFIC, THE TRUCK CAN AND FREQUENTLY DOES STALL. LAST MONTH IT STALLED TWICE WHILE ATTEMPTING TO CROSS A SET OF RAILROAD TRACKS. 3. THE DEALERSHIP HAS TRIED MULTIPLE REMEDIES BUT HAS YET TO FIX THE PROBLEM. THE TRUCK HAS BEEN IN THE SHOP SINCE NOV 6TH 2006. THEY CALLED YESTERDAY TO TELL ME IT WAS FIXED. TODAY IS NOV 22, IT IS STILL THERE. IT TEST DROVE IT TODAY AND IT STALLED MULTIPLE TIMES IN THE DEALERSHIP PARKING LOT. I LEFT IT WITH THEM.*JB

    Source: NHTSA WEB SITE
  • 2004 FORD F-250 SD
    - BASEHOR, KS

    VEHICLE REQUIRING REPEAT REPAIRS FOR SAME PROBLEM, 3 INJECTORS REPLACED ON SEPARATE OCCASIONS, COMPUTER REPROGRAMMING, EGR VALVE REPLACED. *NM

    Source: NHTSA WEB SITE
  • 2004 FORD F-250 SD
    - KEEDYSVILLE, MD

    DT*: THE CONTACT STATED THE VEHICLE ACCELERATED ON ITS OWN AT VARIOUS SPEEDS INTERMITTENTLY. ALSO, THIS HAD HAPPENED WHILE STOPPED AT A RED LIGHT. THE DEALERSHIP HAD SEEN THE VEHICLE FIVE TIMES. THE FIRST TWO TIMES, THE PROBLEM COULD NOT BE DUPLICATED. THE THIRD TIME, AN UNKNOWN PART WAS REPLACED. THE FOURTH TIME, THE COMPUTER WAS REPROGRAMMED, BUT THE PROBLEM PERSISTED.

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2004 FORD F-250 SD
    - DEER RIVER, MN

    WE HAVE TERRIBLE GAS(DIESEL) MILEAGE WITH OUR TRUCK, CAN YOU HELP? , WE'VE HAD AT LEAST 6 RECALLS ON OUR TRUCK. *JB

    Source: NHTSA WEB SITE
  • 2004 FORD F-250 SD
    - GLADSTONE, MO

    THE COMPUTER (PCM) SHUTS THE TRUCK DOWN, KILLS THE ENGINE AND EVERYTHING ASSOCIATED WITH IT (POWER STEERING,BRAKES,ECT.). AT 4735 MILES THE COMPUTER WAS REPROGRAMMED DUE TO TRUCK NOT ABLE TO RUN. AT 51,698 PERFORMED RECALL 05S34 FIC MODULE WIRING HARNESS REPAIR. AT 57,377 MILES THE TRUCK SHUT DOWN TURNING THROUGH AN INTERSECTION LEAVING THE TRUCK IN THE PATH OF TRAFFIC. THE DEALERSHIP WAS UNABLE TO COMMUNICATE WITH THE COMPUTER AT ALL. DEALERSHIP REPLACES AND REPROGRAMS PCM. AT 57,398 MILES THE TRUCK SHUT DOWN AGAIN FULLY LOADED WITH TRAILER RUNNING 65 MPH. BARELY GOT TRUCK TO SIDE OF ROAD AND STOPPED SAFELY DUE TO NO POWER BRAKES OR STEERING. DEALERSHIP REPLACED FUSE BOX ASSY. AT 57,399 MILES THE TRUCK STARTED MISSING, DEALERSHIP REPLACED ENGINE LOOM. AT OR AROUND 89,450 MILES THE TRUCK SHUT DOWN RUNNING 70 MPH ON HIGHWAY WAS ALMOST UNABLE TO SAFELY GET TRUCK TO SIDE OF ROADWAY. DEALERSHIP REPLACED PCM AGAIN AND REPROGRAMMED. TRUCK DID NOT RUN LONG ENOUGH TO GO ON A ROAD TEST BEFORE SHUTTING DOWN AGAIN. DEALERSHIP REPLACED INJECTOR LOOM OF WIRE HARNESS. EACH TIME I WAS TOWED AFTER A SHUT DOWN WE HAD TO MAKE EXTRA ACCOMMODATIONS FOR OUR PETS AND OTHER PASSENGERS WITH US. WE FEEL WE WERE EXTREMELY LUCKY THIS LAST TIME NOT TO HAVE BEEN IN AN ACCIDENT INJURING OTHER PEOPLE AS WELL AS OURSELVES. *NM

    Source: NHTSA WEB SITE
  • 2004 FORD F-250 SD
    - DURHAM, NC

    DT*: THE CONTACT STATED WHILE TRAVELING 65 MPH, A VIBRATION WAS FELT FROM THE STEERING WHEEL ALONG WITH THE FRONT AND REAR OF THE VEHICLE. THE SERVICE DEALER AND MANUFACTURER REPLACED THE ENTIRE FRONT END, ALL AXLES, ROTORS, RING AND PINION AND WHEEL HUBS, BUT THE VIBRATION CONTINUED. THE MANUFACTURER HAD AN ENGINEER TEST THE VEHICLE AND FOUND THE VIBRATION TO BE WITHIN OPERATING STANDARDS.*AK THE FUEL LIGHT ILLUMINATED, THE CENTER CONSOLE SQUEAKED, THE LOWER BALL JOINTS WERE REPLACED. UPDATED 11/21/06. *JB

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2004 FORD F-250 SD
    - ATLANTA, TX

    DT*: THE CONTACT STATED TWICE THE VEHICLE JUMPED INTO FOUR-WHEEL DRIVE ON ITS OWN CAUSING THE VEHICLE TO LOCK UP. WHEN THIS OCCURRED, THE STEERING WAS VERY DIFFICULT TO PUT INTO GEAR. THE FIRST TIME THIS OCCURRED, THE DEALERSHIP INSTALLED A VACUUM PUMP ASSEMBLY. THE SECOND TIME, THE DEALERSHIP DETERMINED THE MOTOR ON THE TRANSFER CASE NEEDED TO BE REPLACED.

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2004 FORD F-250 SD
    - NORTH BARRINGTON, IL

    F250 DIESEL ENGINE HAS UNCOMMANDED THROTTLE ADVANCE. IN TRAFFIC ENVIRONMENT, I NEED TO KEEP A LARGE INTERVAL IN CASE TRUCK DECIDES TO ADVANCE THROTTLE ON ITS OWN. THIS SITUATION RULES OUT PARKING IN THE GARAGE. TRUCK WAS PURCHASED NEW FROM FORD, HAS BEEN IN SHOP 6 TIMES FOR SAME PROBLEM. *JB

    Source: NHTSA WEB SITE
  • 2004 FORD F-250 SD
    - WHITTIER, CA

    I OWN A 2004 F-250 POWER STROKE DIESEL MY TRUCK HAS STALLED NUMEROUS TIMES THAT HAVE LEFT ME IN VERY DANGEROUS SITUATIONS SUCH AS ON FREEWAYS, WHERE HIGHWAY PATROL OFFICERS HAD ESCORT ME TO THE SHOULDER OF THE FREEWAY. THE DEALER HAS REPLACED NUMEROUS PARTS ON MY VEHICLE EVEN BEFORE I HAD THE PROBLEM OF MY TRUCK STALLING. THEY HAD REPLACED ALL THE RECALL PARTS WHICH WAS SAID TO HAVE CAUSED THE STALLING OF THE POWER STROKE MODELS. AROUND 20,00 MILES AFTER I HAD BOUGHT MY TRUCK IT WOULD STALL WITHOUT WARNING. UP TO THIS DAY IT HAS STALLED A TOTAL OF ABOUT 12 TIMES. SOME TIMES IT WOULD START AND STALL AGAIN AND AT TIMES IT WOULD NOT START AT ALL AND HAD TO BE TOWED TO THE DEALER. IT HAS BEEN TO THE DEALER 5 TIMES FOR THEM TO FIX IT AND EVERY TIME THEY SAID THAT THEY HAD CORRECTED THE PROBLEM. THEY HAVE GIVEN ME FLIGHT DATA RECORDERS TO RECORD THE PROBLEMS AS IT STALLS. THE PROBLEM WAS RECORDED AND THEY STILL COULDN'T FIGURE OUT THE PROBLEM. THE LAST TIME MY VEHICLE STALLED WAS ON THE 6TH OF JULY ME AND MY FAMILY WERE ON A VACATION TO YOSEMITE TOWING A TRAVEL TRAILER WHEN MY TRUCK STALLED ON A TWO LANE HIGHWAY WITH NO SHOULDER SO I WAS STALLED DANGEROUSLY CLOSE TO OPPOSING TRAFFIC WHEN AN ON COMING VEHICLE SLAMMED INTO MY MIRROR AND BROKE IT. IT COULD HAVE BEEN ALOT WORSE IN SENSE THAT MY FAMILY'S LIVES COULD HAVE BEEN IN DANGER. I DON'T KNOW WHAT TO DO. ALL THE SHOP FOREMAN WHICH I DEAL WITH AT THE DEALER TELLS ME TO JUST BRING MY VEHICLE BACK TO THE DEALER AND THEY WILL FIX THE PROBLEM. BUT THEY HAVE YET TO FIX THIS PROBLEM. I AM FED UP WITH THIS PROBLEM. *NM

    Source: NHTSA WEB SITE
  • 2004 FORD F-250 SD
    - HURST, TX

    MY 2004 FORD 250 4 X 4 IS SURGING (TAKING OFF) WHEN I AM NOT ACCELERATING THE ENGINE. IT DOES THIS AT VARIOUS SPEEDS. THE DEALERSHIP HAS TRIED SEVERAL FIXES AND EVEN CALLED THEIR OWN HOTLINE. NOTHING IS WORKING TO FIX THE PROBLEM. I AM AT TIMES SITTING A RED SIGNAL LIGHT ANT THE TRUCK WANTS TO TAKE OFF. MY FOOT WAS FIRMLY SUPPRESSED UPON THE BRAKE PEDAL. I TRAVEL DOWN A RESIDENTIAL STREET, GOING AT SPEEDS BETWEEN 25 AND 40 MILES PER HOUR, AND MY TRUCK SURGES FORWARD AS THOUGH I DEPRESSED THE ACCELERATOR. I DID NOT DEPRESSED THE ACCELERATOR. I CAN BE GOING SPEEDS BETWEEN 25 AND 75 MILES PER HOUR ON THE HIGHWAY, WHETHER IN STOP AND GO OR CONTINUOUS SPEED, AND THE TRUCK SURGES WITHOUT THE COMMAND OF MY FOOT ON THE ACCELERATOR. THE RPM NEEDLE JUMPS SUDDENLY AS WELL WHEN THIS OCCURS. IF I AM REPEATING MYSELF, IT IS BECAUSE I AM VERY CONCERN FOR MY SAFETY AS WELL AS ANY PASSENGERS AND THE OTHER DRIVERS ON THE ROAD WITH ME WHEN THIS PROBLEM OCCURS. I HAVE GONE TO VARIOUS WEBSITE FORUMS AND I AM SEEING OTHER OWNERS COMPLAIN OF THE SAME THING, BUT FORD IS NOT FIXING THE SAFETY ISSUE. *NM

    Source: NHTSA WEB SITE