2004 FORD F-250 SD Complaints

View complaints related to 2004 FORD F-250 SD. The complaints found here are submitted by actual consumers with first hand experience. There are more than 250 complaints submitted for the 2004 FORD F-250 SD. You can submit your own complaint to the NHTSA or call the Hotline, Monday-Friday 8am to 8pm at (888) 327-4236, TTY: (800) 424-9153.

  • 2004 FORD F-250 SD
    - RUDYARD, MI

    TL* THE CONTACT OWNS 2004 FORD F-250 SD. THE CONTACT STATED WHILE DRIVING HER VEHICLE WOULD SHAKE AND STALL. THERE WERE NO WARNING LIGHTS PRESENT HOWEVER, THE VEHICLE WAS TAKEN TO A DEALER WHERE THE TECHNICIAN DIAGNOSED THAT INJECTORS 3,5,6 AND 7, THE EXHAUST BACK PRESSURE SENSOR AND THE FAN CLUTCH NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WERE 144,788.

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2004 FORD F-250 SD
    - XENIA, OH

    TL* THE CONTACT OWNS A 2004 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE JERKED VIOLENTLY. THE FAILURE OCCURRED INTERMITTENTLY WHEN THE VEHICLE WAS IDLING OR COMING TO A STOP. ADDITIONALLY, THE ENGINE STALLED BUT WAS ABLE TO RESTART SECONDS LATER. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THEY WERE UNABLE TO LOCATE A PROBLEM. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 80,000.

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2004 FORD F-250 SD
    - CANTON, GA

    OUR 2004 F250 DIESEL 4X4 SUPER DUTY WAS PARKED IN THE DRIVEWAY OVERNIGHT, PROPERLY PLUGGED IN DUE TO THE COLD. A NEIGHBOR WOKE US UP TO STATE IT WAS ON FIRE. THE ENTIRE FRONT AND INTERIOR OF THE TRUCK WAS ENGULFED IN FLAMES BEFORE THE FIRE DEPARTMENT ARRIVED. AFTER IT WAS EXTINGUISHED, THE COUNTY FIREMAN POINTED THE BELIEVED THE POINT OF IGNITION APPEARED TO BE AT THE FIREWALL ON THE DRIVERS SIDE DUE TO THE FACT THAT THE MASTER BRAKE CYLINDER & BATTERY WERE DISINTEGRATED. PLUS THE SECONDARY BATTERY & RADIATOR WERE PARTIALLY INTACT WHICH ARE IN THE FRONT. THE FIRE DEPT STATED THAT IF IT HAD BEEN A FRONTAL POINT OF IGNITION DUE TO THE BLOCK HEATER THE RADIATOR & BATTERY ON FRONT PASSENGER SIDE WOULD'VE BURNED FIRST DUE TO ALUMINUM MATERIALS. *TR

    Source: NHTSA WEB SITE
  • 2004 FORD F-250 SD
    - RIMROCK, AZ

    FRONT END SHAKES VIOLENTLY AFTER HITTING A ROUGH SPOT ON PAVEMENT AT HIGHWAY SPEED. CONTINUES UNTIL SPEED IS REDUCED TO LESS THAN 50 MPH. THERE ARE SEVERAL OTHER COMPLAINTS ON YOUR DATABASE FOR THE SAME PROBLEM, SO WHY ISN'T SOMETHING BEING DONE ABOUT IT? THIS IS A VERY SERIOUS ISSUE. MY WIFE WOULD NOT HAVE BEEN ABLE TO HANDLE THIS HAPPENING TO HER. THIS HAPPENED ONCE BEFORE ABOUT A YEAR AGO AND I HAD THE TRUCK CHECKED, BUT NOTHING COULD BE FOUND. EVEN THOUGH IT'S TEN YEARS OLD, TRUCK ONLY HAS A LITTLE OVER 24,000 MILES. *TR

    Source: NHTSA WEB SITE
  • 2004 FORD F-250 SD
    - MARIETTA , GA

    TL* THE CONTACT OWNS A 2004 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE CHECK ENGINE WARNING LAMP ILLUMINATED THEN THE VEHICLE STALLED. THE VEHICLE WAS MOVED TO THE SHOULDER WHERE THE CONTACT ATTEMPTED TO RESTART IT BUT TO NO AVAIL. THE VEHICLE WAS ABLE TO BE RESTARTED 30 MINUTES LATER. THE VEHICLE WAS PERSONALLY DIAGNOSED BY THE CONTACT WHO FOUND THAT THE FUEL INJECTION CONTROL MODULE HAD FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED ABOUT THE ISSUE AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER 05V270000 (ELECTRICAL SYSTEM). THE APPROXIMATE FAILURE MILEAGE WAS 142,200.

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2004 FORD F-250 SD
    - MALABAR, FL

    A MONTH AGO I HAD A BRIDGESTONE A/T REVO SEPARATE AND MANAGED TO GET IT REPLACED BEFORE IT BLEW. THIS PAST FRIDAY I WAS TOWING A TRAILER AND HAD ANOTHER SEPARATE AND BEFORE I COULD GET STOPPED IT BLEW OUT ALSO. FORTUNATELY IT WAS ON THE BACK AND I MANAGED TO GET THE TRUCK AND TRAILER STOPPED SAFELY. NOT SURE I COULD HAVE DONE THIS HAD IT BEEN ON THE FRONT. TIRES WERE AIRED PROPERLY THAT MORNING ALSO. RIPPED MY RIGHT REAR FENDER UP ALSO. TWO OF THE SAME TIRES PURCHASED AT THE SAME TIME SEPARATED WITHIN A MONTH OF EACH OTHER. *TR

    Source: NHTSA WEB SITE
  • 2004 FORD F-250 SD
    - FRANKLINTON, NC

    WHILE ON A RECENT TRIP PULLING OUR 5TH WHEEL TRAVEL TRAILER WE NOTICED ON SEVERAL OCCASIONS THE SMELL OF ANTI-FREEZE WHILE UNDER ACCELERATION(UP HILLS, HIGHWAY MERGING). ONCE AT THE CAMPGROUND WE MADE A VISUAL CHECK FOR ANY LEAKS AND NONE WERE FOUND, BUT THE COOLANT RESERVOIR WAS AT THE MIN MARK. I FILLED TO MAX. ON THE RETURN TRIP SAME THING HAPPENED. ONCE HOME I CHECKED FOR LEAKS AND NONE WERE FOUND BUT COOLANT WAS BACK TO MIN MARK. AT NO TIME DURING THE TRIP DID THE TRUCK OVERHEAT OR RUN ANY DIFFERENTLY THAN NORMAL. I MADE AN APPOINTMENT AT OUR LOCAL FORD DEALERSHIP AND AFTER THEY INSPECTED I WAS TOLD THAT THE TURBO HAD GONE SOUTH CAUSING AN OVER BOOST CONDITION THAT THEN ENTERED INTO THE COMBUSTION CHAMBER AND CAUSED THE HEAD GASKETS TO FAIL. THEN I WAS TOLD THAT AS THE HEAD GASKETS HAD FAILED PRESSURE FROM THE COMBUSTION CHAMBER HAD ENTERED INTO THE COOLANT SYSTEM BOOSTING PRESSURE BEYOND WHAT THE PRESSURE RELIEF CAP WAS RATED FOR ON THE DEGAS(OVER FLOW) BOTTLE AND SPEWED ANTI FREEZE OUT OF THE BOTTLE, WHICH IS WHAT WE WERE SMELLING. THE COST FOR REPAIRS AND PARTS ARE ESTIMATED AT 7,000.00 DOLLARS FOR A TRUCK THAT HAS LITTLE OVER 58,000 MILES ON IT. A CALL TO FORD CUSTOMER SERVICE(CHRIS) AND A FOLLOW UP CALL FROM HIS SUPERVISOR AT MY REQUEST, HAS NETTED US NOTHING AS FORDS STANCE ON THIS IS "THERE IS NOTHING THAT FORD WILL OR CAN DO". AFTER SOME RESEARCH I SEE THAT I AM NOT THE ONLY CONSUMER BEING ASKED TO BEAR THE BRUNT OF FORDS MISTAKES. APPARENTLY EVERY ITEM THAT I WAS TOLD THAT NEEDED TO BE REPLACED IS A PART THAT A MULTITUDE OF CONSUMERS ARE HAVING ISSUES WITH. THIS IS UNACCEPTABLE. THEY KNOW THEY HAVE AN ISSUE YET THEY DO NOTHING, AND NO ONE IS HOLDING THEM ACCOUNTABLE. IF I WANTED TO SELL MY TRUCK AFTER IT IS REPAIRED I'D BE LUCKY TO RECOUP ANYTHING AS THIS ISSUE HAS GROWN SO LARGE THAT EVERYONE IS SELLING AND THE VALUE HAS DROPPED.

    Source: NHTSA WEB SITE
  • 2004 FORD F-250 SD
    - TRANSFER, PA

    TL* THE CONTACT OWNS A 2004 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING IN REVERSE AT APPROXIMATELY 2 MPH, SMOKE EMITTED FROM UNDER THE HOOD. THE ENGINE WAS TURNED OFF AND THE DRIVER INSPECTED UNDER THE HOOD AREA, WHERE HE NOTICED OIL SPRAYING OUT OF THE DIP STICK TUBE. A LARGE AMOUNT OF SMOKE WAS PRESENT HOWEVER, A FIRE DID NOT ERUPT. THE CONTACT PLANNED TO TAKE THE VEHICLE TO THE DEALER FOR DIAGNOSIS. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 58,000. UPDATED 9/12/13*CN THE DIP STICK TUBE WAS COMPLETELY RUSTED. UPDATED 10/22/13

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2004 FORD F-250 SD
    - SHELBY, NC

    SUBJECT: DEVELOP A NOTICEABLE BLISTER ON THE SIDEWALL, WHICH MAY EVENTUALLY RESULT IN TIRE AIR PRESSURE LOSS ALL 4 KUMHO ROAD VENTURE AT-KL78 HAVE LARGE BLISTERS ON SIDE WALLS. YOU CAN PUSH THE BLISTERS IN WITH YOUR FINGERS. THEY LOOK TO BE READY TO POP. I CHECKED THE RECALL LIST AND FIND THE LATEST TIRE RECALLS FROM THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION AND MY TIRES ARE PART OF THE RECALL. I DID NOT RECEIVE ANY NOTIFICATION AND WOULD ASK FOR YOU TO SEND ME A RECALL REPLACEMENT AUTHORIZATION FOR MY TIRES. *TR

    Source: NHTSA WEB SITE
  • 2004 FORD F-250 SD
    - GARDNERVILLE, NV

    YOKOHAMA GEOLANDER A/T-S LT315/75R16 CRACKING AND SEPARATION OF TIRE TREAD AROUND ENTIRE CIRCUMFERENCE OF TIRES. ALL 4 TIRES PURCHASED 6/7/07 HAD 50% TREADWEAR AND 52K MILES. THESE WERE NOT DRY ROT CRACKS. YOKOHAMA CREATED CASE# AND ISSUED A 50% CREDIT TOWARDS 4 NEW TIRES AT DISCOUNT TIRE. I HAVE PICTURES OF THE DAMAGED TIRES. *TR

    Source: NHTSA WEB SITE