FREIGHTLINER Complaints

1997 FREIGHTLINER FL70 TIRE BLEWOUT WHILE DRIVING. *TS THERE WAS DAMAGE TO THE VEHICLE'S LEFT TIRE, LET HEADLIGHT, LEFT STEP, LEFT FENDER, LEFT DOOR, AND HOOD. *NM

BEEN DRIVING THIS TRUCK NOW ALMOST 3 MONTHS, GETTING BURNING EYES, HEADACHES, TIRED ALL THE TIME,BLOOD PRESSURE GOING UP, JOINT PROBLEMS, VOMITING. PUT FACE UP TO AIR CONDITION VENT MAKES ME DIZZY, EYES BURNING, FUMES COMING THROUGH THE AIR CONDITION VENTS. HAVING PROBLEMS WITH MEMORY, HAVING PROBLEMS WAKING UP, NEVER HAD THESE PROBLEMS BEFORE. *JB

THE AIR FORCE LOST A SEMI TRUCK-TRACTOR IN A VEHICLE FIRE ON 6/30/2006. THE VEHICLE, A 2005 FREIGHTLINER CENTURY CLASS TRACTOR, WAS LEASED FROM GENERAL SERVICES ADMINISTRATION. A SEMI-TRAILER OWNED BY THE AIR FORCE WAS ALSO DESTROYED. THE VEHICLE DEPARTED TRAVIS AFB, CA AROUND 1115L ON 6/30/2006. AFTER THE OPERATOR SMELLED AN ELECTRICAL BURNING ODOR. AS HE PULLED OFF ONTO THE RIGHT SHOULDER. OPENING THE HOOD, HE SAW FIRE IN THE AIR CLEANER. HE RETRIEVED THE FIRE EXTINGUISHER TO PUT OUT THE FLAMES BUT THE FIRE REGAINED INTENSITY AND SPREAD THROUGHOUT THE ENGINE COMPARTMENT. THE HIGHWAY PATROL/FIRE DEPARTMENT ARRIVED ON SCENE AT 1156L AND 1204L RESPECTIVELY. SAFETY INVESTIGATION REVEALED THE FIRE IGNITED WHEN THE BATTERY CABLE ARCED ON THE RIGHT FRONT LEAF SPRING DUE TO LOOSE WIRE HANGERS. TWO BOLTS ON THE TRANSMISSION HOLD THE BRACKETS THAT SUPPORT THE MAIN BATTERY CABLE/ALTERNATOR CABLE. THE LOOSE BOLTS ALLOWED THE MAIN BATTERY CABLE/ALTERNATOR CABLE TO HAVE SIGNIFICANT MOVEMENT ON THE UNDERSIDE OF THE TRANSMISSION. INVESTIGATORS FOUND THE TWO INCH LONG TRANSMISSION/HANGER BOLT ON THE LEFT SIDE WAS BACKED OUT 1/2 INCH AND THE BOLT ON THE RIGHT WAS BACKED OUT 1/4 INCH. A ONE-TIME INSPECTION (OTI) OF ALL SIMILAR TRUCKS DISCOVERED FOUR ADDITIONAL TRACTORS WITH LOOSE BATTERY CABLES/CLAMPS. ROOT CAUSE OF THE PROBLEM IS AT THE BELL-HOUSING AND HOW THE BRACKET WHERE THE BATTERY CABLES ATTACH IS SECURED TO THE TRANSMISSION. A MINOR REPAIR IS NEEDED TO FIX THE DEFECT. BECAUSE THE BELL-HOUSING BOLT HOLES ARE COUNTERSUNK AND CIRCULAR, THE BRACKET WHICH SECURES THE BATTERY CABLES CANNOT BE MOUNTED FLUSH WITH THE BELL-HOUSING. THIS CAUSES THE BELL-HOUSING BOLT TO BACK OUT AND LET THE BRACKET HANG LOOSE. THE SOLUTION: ADD ANOTHER FLAT WASHER BEHIND THE BRACKET TO ALLOW IT TO SIT FLUSH, AND ADD A LOCK WASHER TO THE FRONT OF THE BRACKET TO PREVENT IT FROM LOOSENING. THE FIX TAKES ABOUT 15 MINUTES PER VEHICLE. *JB

EXHAUST FUMES IN THE CAB. GETTING SICK FOR ABOUT A MONTH. SINUS INFECTION AND OTHER SYMPTOMS. NO CO TEST PERFORMED. VEHICLE HAS BEEN IN FOR REPAIR 2 TIMES WITH NO SUCCESS. THE METER IS READING OVER 50 PPM TO 100 PPM IF THE FRESH AIR INTAKE IS CLEAR. CURRENTLY THE INTAKE IS PLUGGED WITH PLASTIC BAGS TO PREVENT THE CO FROM ENTERING THE CAB. WITH THE BAGS IN PLACE THE READING IS 10 PPM. HAVE BEEN DRIVING THE VEHICLE FOR ABOUT 2.5 YEARS. THE PROBLEM SEEMD TO START AROUND 200,000 MILES. I WAS TIRED ALL THE TIME.

DT*: THE CONTACT STATED WHILE DRIVING VARIOUS SPEEDS, A FOUL ODOR FROM THE EXHAUST SYSTEM WAS PRESENT INSIDE THE VEHICLE. AFTERWARDS, THE CONTACT BECAME PHYSICALLY ILL DUE TO THE EXHAUST FUMES. THE VEHICLE WAS INSPECTED BY A DEALER WHO DETERMINED THE ENTIRE EXHAUST SYSTEM WAS DEFECTIVE AND NEEDED TO BE REPLACED. ALTHOUGH THE EXHAUST SYSTEM WAS REPLACED, THE PROBLEM PERSISTED. THE MANUFACTURER WAS NOT ALERTED.

NOV,2 OF 2006, TOOK THE TRUCK INTO FREIGHTLINER IN REDDING,CA. COMPLAINED OF EXHAUST FUMES ENTERING THE CAB AGAIN, THEY SAID THAT THEY FIXED IT, ONCE AGAIN FUMES COMMING IN AFTER I LEFT THERE SHOP. BECAME ILL AN STAYED AT HOME, LUNG PROBLEMS, HEADAKES, BURNING EYES. WENT TO DOCTORS. HAVE BROUGHT THIS TO COMPANY ATTENTION, THEY IGNORED ME. NOW HAVE TO TAKE TRUCK INTO SHOP AGAIN THIS WILL 3 TIMES. I HAVE TALKED TO OTHER DRIVERS WITHIN THE COMPANY HAVING SAME PROBLEM. IT APPEARS THERES NO FIX TO THIS. THIS IS VERY DANGEROUS, AN UNSAFE. WHY ARE THE FUMES COMMING THROUGH THE VENTS. *JB

I HAVE A FREIGHTLINER COLUMBIA WITH A MBE 4000 MERCEDES ENGINE. THIS IS THE SECOND TIME I HAD TO PUT THE TRUCK IN A SHOP FOR AN EXHAUST LEAK. THIS TIME THE EXHAUST MANIFOLD WAS LEAKING FUMES INTO THE CAB AND MADE ME SICK WITH CARBON MONOXIDE. TOOK TRUCK TO PENN DETROIT DIESEL IN YORK HAVEN,PA. THEY FOUND THAT THE EXHAUST MANIFOLD WAS OFF ON PORT #1 AND #2 BY 1/16 INCH THERE BY ALLOWING EXHAUST FUMES TO ESCAPE AND ENTER THE CAB THROUGH THE FRESH AIR VENT THAT IS UNDER THE HOOD OF THE TRUCK. THEY CHECKED FOR EXHAUST LEAKS AFTER THE WORK WAS DONE AND SAID IT WAS FIXED. I THEN HOOKED UP TO MY TRAILER AND DID MY WALK AROUND AND SMELLED A STRONG ODOR OF EXHAUST COMING FROM THE FRONT OF THE TRUCK. I WHEN BACK IN AND REPORTED THIS AND THEY SAID THAT IT WAS THE OIL BURNING OFF THE MANIFOLD. I AM STILL GETTING CO IN THE TRUCK. WILL THIS END WHEN I DIE OR KILL SOMEONE ELSE??ANY HELP ON THIS MATTER WOULD BE GRATEFUL!!!! *NM

WHILE DRIVING CAN SMELL EXHAUST FUMES FUMES COMING INTO CAB THROUGH AIR VENTS,WIFE GETTING ILL AN BURNING EYES, HARD TO BREATH,HEADACHES,TIRED ALL THE TIME, ALSO OTHER DRIVER GETTING ILL, ONLY BEEN IN THIS FREIGHTLINER 2 MONTHS, WITH DETROIT. AFTER 10 TO 12 HRS OF SLEEPING, IT ONLY TAKES ABOUT 4 HRS BEHIND THE WHEEL START GETTING TIRED AGAIN, SOMETHINGS NOT RIGHT, THIS ISN'T SAFE, HOW COME DRIVERS AREN'T BEING TOLD ABOUT THIS. *NM

DT*: THE CONTACT STATED THE WINDSHIELD WIPERS OPERATED ON AN INTERMITTENT BASIS. THE VEHICLE WAS TAKEN TO THE SERVICE DEALER TWO TIMES, BUT THE PROBLEM COULD NOT BE RECREATED. THE MANUFACTURER WAS NOT YET NOTIFIED.

HAVE FREIGHTLINER COLUMBIA WITH AN MBE 4000 MERCEDES. HAD FLEX PIPE THAT WAS CRACKED LETTING IN CO FUMES. HAD THIS REPLACED BUT AM STILL GETTING LOW LEVELS OF CARBON MONOXIDE IN TRUCK. IT SEAMS TO BE COMING IN THROUGH THE AIR CONDITIONING AND HEATER VENTS. JFB. *NM