2003 HYUNDAI SONATA Complaints

2003 HYUNDAI SONATA 4 DOOR SEDAN. CHROME IS PEELING FROM METAL INTERIOR DOOR HANDLES AT RANDOM SUCH THAT PASSENGER OR DRIVER WILL GRASP HANDLE TO OPEN DOOR AND SEVERAL LACERATIONS TO HANDS AND FINGERS WILL RESULT. LACERATIONS ARE DEEP ENOUGH TO RELEASE BLOOD. I WAS A DRIVER AND PASSENGER ON SEPARATE OCCASIONS IN SAME VEHICLE AND CUT RIGHT AND LEFT HANDS ON BOTH INTERIOR DOOR HANDLES. UPON FIRST ENCOUNTERING PEELING CHROME ON DRIVERS SIDE HANDLE, THE VEHICLE WAS RETURNED TO HYUNDAI DEALERSHIP AT 3675 SHERIDAN DRIVE AMHERST, NEW YORK (716) 835-8500. SAID DEALERSHIP REPLACED THE DRIVER SIDE HANDLE BUT DID NOT REPLACE ANY OTHERS. SUBSEQUENTLY, WHEN OPENING THE PASSENGER SIDE DOOR ON AUGUST 13, 2006, I CUT MY RIGHT HAND IN SEVERAL LOCATIONS RESULTING IN A RELEASE OF BLOOD. MY WIFE HAD ALSO CUT HER HAND ON THE DRIVER SIDE HANDLE. APPARENTLY HYUNDAI IS AWARE OF THIS ISSUE WHICH IS A SAFETY RELATED MANUFACTURING DEFECT RESULTING FROM A DEFECTIVE PLATING / CLEANING PROCESS PRIOR TO PLATING. HYUNDAI HOWEVER, HAS NOT ISSUED A VOLUNTARY RECALL OF ALL VEHICLES FOR THIS REASON. PLATING DEFECTS SUCH AS THIS ARE PROCESS RELATED AND WILL BE PRESENT IN THOUSANDS OF VEHICLES ASSEMBLED. I AM A EXPERIENCED QUALITY ENGINEER AND DIRECTOR AND AM KNOWLEDGEABLE OF THE PLATING PROCESS. MY CLAIM IS BASED UPON THE FACT THAT THE HYUNDAI DEALERSHIP MAINTAINS STOCK REPLACEMENT HANDLES AND OTHER CLAIMS POSTED ON WWW.EDMUNDS.COM AS FOLLOWS: CHROME ON INTERIOR DOOR HANDLES PEEL OFF AND CAUSES MAJOR CUTS ON HANDS WHEN OPENING DOOR. ... 03/10/2004, REVIEW OF A 2003 SONATA 4 CYLINDER SEDAN BY JBS... WWW.EDMUNDS.COM/USED/2003/HYUNDAI/SONATA/100188028/RATINGS_CONSUMER.HTML - 124K - CACHED - SIMILAR PAGES. *JB

2003 HYUNDAI SONATA, RIGHT REAR DISC BRAKE BROKE AT 24,000 MILES - WE HAD THE VEHICLE TOWED TO THE DEALER AND WE WERE TOLD THAT BECAUSE WE DID NOT HAVE THE CAR SERVICED AT THE DEALER THAT THE WARRANTY WAS VOID - VEHICLE HAD BEEN SERVICED EVERY 5000 MILES PLUS A YEARLY NY STATE INSPECTION PERFORMED - THE DEALER ADVISED THAT BECAUSE THERE WAS A SERVICE BULLETIN ISSUE TO HAVE THE BRAKE 'SLIDERS' GREASED EVERY 15,000 MILES THAT THE WARRANTY WAS VOID - OUR SERVICE MANUAL FOR OUR VEHICLE DOES NOT STATE THAT THIS IS NEEDED - THE ON LINE SERVICE INFORMATION DIRECT FROM HYUNDAI DOES NOT INDICATE THAT THIS IS NEEDED NOR IS IT EVER RECOMMENDED TO HAVE THAT SERVICE DONE - THE DEALER SAID THAT WE WERE TO BLAME BECAUSE WE FAILED TO HAVE THE BRAKE 'SLIDERS' GREASED EVEN THOUGHT IT IS NOT MENTIONED OR RECOMMENDED ANYWHERE THAT ANY MEMBER OF THE PUBLIC CAN VIEW. *JB

DT*: THE CONTACT STATED THE VEHICLE WAS INVOLVED IN A HEAD ON COLLISION AND NONE OF THE AIR BAGS DEPLOYED. WHILE TRAVELING BETWEEN 45-50 MPH ANOTHER VEHICLE SWITCH LINES, CUTTING OFF THE CONTACT. THE CONTACT'S VEHICLE WENT INTO THE LEFT LANE AND HIT A GUARD RAIL ON THE LEFT SIDE OF THE ROAD IMPACTING THE REAR OF THE VEHICLE. THE VEHICLE THEN SPUN AROUND ACROSS BOTH LANES AND HIT THE GUARD RAILS ON THE RIGHT SIDE OF THE ROAD HEAD ON. NONE OF THE AIR BAGS DEPLOYED. THE DEALERSHIP HAS BEEN ALERTED. THERE WAS EXTENSIVE DAMAGE DONE TO THE VEHICLE. THERE WERE INJURIES SUSTAINED AND A POLICE REPORT WAS FILED. UPDATED 07/17/06. *JB

DT*: THE CONTACT STATED THE VEHICLE FAILED TO START. WHILE INSPECTING UNDER THE HOOD OF THE VEHICLE IT WAS DISCOVERED THAT THE WIRES WERE MELTED. THE VEHICLE WAS TOWED TO A DEALERSHIP. UPON INSPECTION THE DEALER DETERMINED THE WIRES WERE DAMAGED BY RODENTS. THE WIRING HARNESS IS BEING REPLACED.

DT*: THE CONTACT STATED THE AIRBAG WARNING LIGHT ILLUMINATED WITHOUT INCIDENT. THE VEHICLE WAS TAKEN TO A DEALER FOR INSPECTION. THE DEALER DETERMINED THE AIRBAG WIRING LOCATED UNDERNEATH THE FRONT SEATS WAS DISLODGED INDICATING AN AIRBAG FAILURE. THE SERVICE DEPARTMENT SUGGESTED KEEPING THE SPACE UNDERNEATH THE FRONT SEATS CLEAR OF ANY DEBRIS.

THE CHROME PAINT ON THE INSIDE DOOR HANDLES SPLIT AND BECAME VERY SHARP. THEY CUT MY HAND ON MORE THAN ONE OCCASION. *JB

2003 HYUNDAI SONATA HAD TO FLAT TIRES DUE TO THE WHEEL COVERS ROTATING AND CUTTING OR PIERCING THE VALVE STEMS. *TS *JB

IN 2005 WHILE DRIVING MY GIRL FRIENDS 2003 HYUNDAI SONATA, I WENT TO MAKE A LEFT TURN OF A MAIN STREET IN OAKLAND, CA. AND WAS HIT BY A 2006 MERCEDES BENZ OWN THE PASSENGER SIDE. NO AIR BAGS WHERE DEPLOYED AT ALL. $8.000 DOLLARS IN DAMAGE WAS DONE. HYUNDAI CORPORATION NEVER CAME OUT TO LOOK AT THE CAR, BUT RULED THAT THE SENSORS ACTED PROPERLY. THE CAR WA EQUIPPED I BELIEVE WITH FRONT AND SIDE AIR BAGS. *NM

DT*: THE CONTACT STATED WHILE DRIVING ON THE HIGHWAY, ANOTHER VEHICLE ENTERED AND STARTED SPINNING. THE CONTACT MOVED THE VEHICLE TO THE FAR LANE, BUT THE OTHER VEHICLE STILL HIT THE PASSENGER SIDE DOOR. WHEN THIS OCCURRED, NONE OF THE AIRBAGS DEPLOYED. THERE WAS A POLICE REPORT TAKEN AT THE SCENE. BOTH OCCUPANTS WERE WEARING SEATBELTS, BUT THE PASSENGER SUSTAINED MINOR INJURIES INCLUDING A BROKEN FINGER. THE VEHICLE WAS DEEMED TOTALED BY THE INSURANCE COMPANY.

THE WHEEL COVERS ON MY 2003 HYUNDAI SONATA ARE MOVING ON THE RIMS OF MY TIRES CAUSING THE TIRE VALVE STEMS TO FLATTEN AND EVENTUALLY WEAR THROUGH CAUSING SUDDEN TIRE FAILURE. I HAVE HAD TWO (2) SUDDEN TIRE VALVE FAILURES SINCE PURCHASING FOUR NEW UNIROYAL TIGER PAW 205/65R15 TIRES FROM B.J.'S WHOLESALE CLUB ON MAY 7. 2005. THE TIRES I BOUGHT WERE THE EXACT SIZE SPECIFIED FOR MY CAR IN THE B'J'S TIRE CATALOG AND MY OWNER'S MANUAL. THE HYUNDAI DEALER TRIED PUTTING ON NEW WHEEL COVERS BUT THAT DIDN'T HELP. LATER THEY SAID THAT THE TIRES WERE STICKING OUT TOO FAR OVER THE RIMS, CAUSING THEM TO BE IN CONTACT WITH THE WHEEL COVER, WHICH CAUSED THE WHEEL COVERS TO MOVE AND FLATTEN THE VALVE STEMS. THEY ACKNOWLEDGED THAT THE TIRES WERE THE RIGHT SIZE BUT SAID THEY WERE SOMEHOW DIFFERENT FROM THE TIRES THAT CAME WITH THE CAR. THERE IS NOTHING IN THE HYUNDAI OWNER'S MANUAL WHICH SPECIFIES ANY PARTICULAR TIRE OR BRAND OF TIRE, OR WHICH STATES THAT CERTAIN TIRES CANNOT BE USED. THE ONLY SPECIFICATION IS THE SIZE, WHICH IS 205/65R15, EXACTLY WHAT I PURCHASED. THE PROBLEM IS ONGOING. AT THE DEALER'S SUGGESTION, I AM DRIVING WITHOUT THE WHEEL COVERS. EVEN IF I BUY ANOTHER SET OF TIRES, HOW DO I KNOW THEY WON'T CAUSE THE SAME PROBLEM? *NM HYUNDAI ADMITTED THAT THEY ARE AWARE OF THE THIS PROBLEM BUT WOULD NOT TAKE RESPONSIBILITY. *SC