2016 KIA OPTIMA Complaints

While driving my 2016 Kia Optima, the vehicle experienced a sudden and complete loss of engine power and stalled without warning. At the time, I was Door Dashing for income. The engine seized and the vehicle came to an immediate stop in the middle of 4925 Wolf Creek Dr SW, Atlanta, GA, a narrow two-lane road with limited street lighting. I was forced to remain stopped in the roadway in darkness for over an hour while multiple oncoming vehicles passed by, creating a serious safety risk. The vehicle could not be restarted and had to be left on the roadside overnight. The following day, the vehicle would only start briefly when jump-started, ran for approximately 15 seconds, and shut off again. It could not move and was towed to an authorized Kia dealership. At the dealership, technicians jump-started the vehicle, performed diagnostics, added engine oil, cleared codes, reset adaptive values, and conducted a test drive. During that test drive, the engine seized again, and the vehicle had to be towed back. Kia approved a full engine replacement under its extended engine warranty, acknowledging engine failure consistent with known defects. However, after the engine replacement, the vehicle would not start at all. Kia stated oil intrusion from the failed engine damaged electronic components, leaving the vehicle non-operational. Kia denied coverage for the resulting damage and issued an estimated $6,000 repair bill for engine harness, injector sub-harness, and ECU replacement. The vehicle remains inoperable following an approved warranty repair. This incident involved sudden loss of propulsion while driving, occurred without warning, resulted in repeated engine seizure, and left the vehicle disabled in traffic at night. This appears consistent with known Kia engine defects and presents a serious safety concern that warrants investigation.

Car is burning a lot of oil, took to dealer went through several tests and they claim burning 1.5 quarts was within limit for 1000 miles. Then started getting misfire codes and car went into limp mode a couple of times. They said to replace spark plugs because they were fouled and clean injection. Performed those requested actions, then 45k later getting misfire codes again, took to another dealer they said plugs are fould and clean injection again. Asked them to provide a permanent fix for the issue so the car does not keep fouling out the plugs and they said the only way to fix was to replace the motor. I asked, since you have no guaranteed fix why don't you replace the defective motor under warranty. They said because it is not locked up or throwing a specific code detecting a knock in the motor. So I said the motor will have to completely fail before a replacement would be approved they said yes (basically suggesting I somehow blow up the motor). This is wrong, a product under warranty from manufaturer and cannot be fixed without replacing the part should be covered. I do not know what my options are at this point, the milage warranty has run out and they will not do anything to fix it, just bandaids until it dies. the dealers would not put it in writing only verbally telling me.

The contact owns a 2016 Kia Optima. The contact stated that while driving approximately 40 MPH, a knocking sound coming from the engine compartment was heard, and the check engine warning light illuminated. The contact further stated that while driving at approximately 80 MPH, with the cruise control mode engaged, the vehicle started to stall and failed to exceed 30 MPH. The contact stated that the cruise control became inoperable, and the check engine warning was flashing. The vehicle was restarted; however, the vehicle continued to hesitate and failed to exceed 30 MPH while driving. The dealer was contacted, but the vehicle was not diagnosed or repaired. The contact was referred to the NHTSA hotline for further assistance. The manufacturer was not made aware of the failure. The approximate failure mileage was 70,000.

My 2016 Kia Optima is experiencing severe internal engine oil consumption that matches known issues Kia has recalled and extended warranties for. The vehicle loses 1–3 quarts of oil every few days with no external leaks. A repair shop found a P0304 cylinder 4 misfire, P0010 cam actuator code, and spark plug damage caused by oil entering the combustion chamber. They confirmed internal engine damage and abnormal oil consumption. The Kia dealership refused to assist due to mileage, even though this issue matches the engine defects covered under Kia’s litigation settlement and warranty extensions. The excessive oil consumption creates a dangerous safety risk, including engine stalling, loss of power, and potential engine seizure while driving. I am requesting NHTSA review because the vehicle’s condition is unsafe and part of a widespread engine defect.

The engine lost cylinder 3, piston came loose and broke the spark plug. This happened because the rod bearing came loose which has been a known issue with Kia. There’s already been a class action law suit, and recall with warranty. Now the Kia dealership in Lynchburg has refused to honor this warranty. Stating they can’t do the required rod bearing clearance test because the engine doesn’t have compression. The engine has no compression because the rod bearings came loose and shoved the piston into the head.

The contact owns a 2016 Kia Optima. The contact stated that while driving at various speeds, the vehicle suddenly stalled. After restarting the vehicle, the vehicle operated normally. The contact stated that the failure had occurred on several occasions. The cause of the failure was not yet determined. The local dealer was notified of the failure, but no assistance was provided. The manufacturer was not notified of the failure. The failure mileage was 100,000.

While driving, the vehicle suddenly developed a loud knocking noise from the engine. Within one block the vehicle began smoking heavily from under the hood. I pulled over, opened the hood, and flames were visible. This is a 2016 Kia Optima with the 2.4L Theta II engine. Approximately one year ago the original engine seized and was replaced by a Kia dealer under the Theta II engine recall (SC172/SC147) and class-action settlement. This is the second catastrophic failure of a Theta II engine in this vehicle. The replacement engine has now failed in the exact same manner as the thousands of other documented cases — rod bearing failure leading to knocking, overheating, and engine compartment fire. The dealership (Fowler Kia of Windsor, CO) inspected the vehicle and quoted over $6,000 in repairs (melted engine wiring harness, ECM connector, battery cables, airbox, intake boot, etc.) while claiming the fire was “unknown cause/not the engine,” despite the clear knocking immediately preceding the fire. Kia Consumer Affairs has an open case but has not yet resolved coverage. This is a known, ongoing safety defect covered under multiple NHTSA investigations (PE21004, EA22002) and Kia recalls. I no longer feel safe in this vehicle and am requesting immediate investigation and inclusion in any expanded recall or remedy.

Vehicle: 2016 Kia Optima LX Turbo – Approx. 114,155 miles** This complaint concerns ongoing systemic defects affecting the electrical, braking, and engine management systems of the referenced vehicle. Despite multiple documented repair attempts, the failures persist, creating continuous and significant safety hazards. The vehicle has experienced repeated electrical system malfunctions, including multiple battery failures (three replacements within one year), sustained low-voltage conditions, and intermittent lighting loss. Notably, the headlights and exterior lighting have shut off unexpectedly during extended highway operation. The brake control system is also compromised. The electronic emergency brake has engaged spontaneously while the vehicle was in motion, causing abrupt deceleration without driver input. Additionally, the vehicle exhibits continuous fuel vapor and engine performance defects. The purge valve has been replaced four times, yet the failure recurs. The vehicle frequently hesitates upon acceleration, exhibits delayed throttle response, and jerks during takeoff, creating hazardous conditions when merging into traffic or crossing intersections. Given the repeated nature of these defects and the lack of resolution through standard repairs, I believe the vehicle may contain inherent design or manufacturing defects affecting the electrical charging system, ECU, fuel vapor management components, and electronic braking controls. I request that NHTSA conduct an investigation into these safety-related defects.

Car stop accelerating when I went to get my oil change the shop reported my engine eating up my oil found out kia have a recall on engine

Dear NHTSA, I am writing to formally report a serious safety incident involving my 2016 Kia Optima Hybrid, which caught fire and was completely destroyed on October 5, 2025. Incident Summary: While driving on a highway at approximately 65 mph, I noticed that the vehicle was not entering Hybrid Mode, which is abnormal for its typical operation. I reduced my speed to 45 mph, then down to 35 mph as I began to observe smoke coming from the vehicle. At no point did the vehicle show signs of overheating, and there was no Check Engine Light until shortly before I was able to safely pull over. Within moments of stopping the vehicle and exiting with my passenger, the vehicle was engulfed in flames and ultimately burned to the ground. Fortunately, both occupants escaped unharmed. The vehicle has been inspected by my insurance provider; however, I have been waiting over two weeks for Kia to inspect the vehicle or provide any official response regarding a possible cause. This delay is concerning, especially given the severity of the incident and the potential safety risk to other drivers. Vehicle Details: Make/Model: 2016 Kia Optima Hybrid VIN: [XXX] Mileage: 54,300 Date of Fire: October 5, 2025 Location: US-60 NONCARD & MP-118 Morristown, AZ I am reporting this incident in hopes that NHTSA will investigate whether this is an isolated case or potentially part of a larger safety defect within this vehicle model or hybrid system. The lack of adequate warning and the total loss due to fire raises serious safety concerns. Please let me know if any additional information or documentation is required to support an investigation. Thank you for your attention to this matter. Sincerely, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)