2004 MAZDA MAZDA3 Complaints

THERE IS BRAKE NOISE IN MY 2004 MODEL YEAR MAZDA 3. I HAVE JUST BOUGHT MY CAR 3 DAYS AGO. I NOTICED THE NOISE IN THE FIRST DAY, I CALLED THE DEALER AND I WAS TOLD THAT IT IS NORMAL BECAUSE THE CAR IS NEW AND IT WILL DISAPPEAR IN A FEW DAYS. BUT IT IS NOT DISAPPEARING ON THE CONTRARY IT IS NOW MORE NOTICEABLE. IT DOES NOT MATTER WHETHER THE BRAKES ARE COLD OR HOT. IT ALWAYS MAKES THAT NOISE. VIN NUMBER OF MY CAR IS: [XXX] THANKS, [XXX]. *AK UPDATED 07/30/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

THE BREAK PADS ARE WEARING EXCESSIVELY FAST AND THE ROTERS ARE BEGINNING TO SHOW MAJOR PITTING/GROOVING. (THE CAR IS BRAND NEW AND HAS LESS THEN 3000 MILES ON IT). *AK

VEHICLE OVERVIEW: MY 2004 MAZDA3 S SEDAN IS NOT EQUIPPED WITH ABS AND HAS 16" INCH FACTORY WHEELS. THE CAR HAS AN AUTOMATIC TRANSMISSION. *AK PROBLEM DESCRIPTION: AFTER APROXIMATELY 1800 MILES OF DRIVING (CITY/HIGHWAY), I BEGAN TO NOTICE SLIGHT DISCOLORED BANDS ON EACH OF THE BRAKE ROTOR DISCS AT ALL FOUR WHEELS. AFTER ANOTHER 600 MILES OF DRIVING, I BEGAN TO NOTICE GROOVING IN THE PLACES WITH THE DISCOLORED BANDS. AT THIS POINT, THE GROOVE COULD BE FELT BY A FINGERTIP. THE GROOVES ARE VISIBLE ON THE OUTWARD SIDE OF EACH ROTOR. I HAVE NOT INSPECTED THE OPPOSITE SIDE OF EACH ROTOR (THE SIDE THAT WOULD BE CLOSEST TO THE VECHICLE CHASSIS) TO VERIFY GROOVING ON EITHER SIDE. EFFORTS TO CORRECT: I HAVE REQUESTED THAT MY DEALERSHIP INSPECT THE BRAKES, AND THEY HAVE ALSO NOTED THE GROOVING. HOWEVER, THEY CLAIM THAT THERE IS NO FIX FOR THIS OTHER THAN RE-SURFACING EACH ROTOR. THIS WILL PREMATURELY WEAR MY BRAKING COMPONENTS, SO I DECLINED THIS OFFER. ALSO, SIMPLY RESURFACING THE BRAKE ROTORS DOES NOT ADDRESS THE ISSUE OF WHAT IS CAUSING THE GROOVING IN THE FIRST PLACE. OUTCOME: BRAKING POWER AND STABILITY REMAIN UNAFFECTED IN SPITE OF THE GROOVES. HOWEVER, THE LONGEVITY OF THE BRAKES IS DIMINISHED. I AM UNCERTAIN WHAT THE OUTCOME WOULD BE WITH CONTINUED GROOVING. THIS IS A FORESHADOWING TO PREMATURE BRAKE COMPONENT FAILURE.

I WENT TO A DEALERSHIP ON MAY 2, 2004 AND PURCHASED A 2004 MAZDA 3. IT HAD 16 MILES ON IT. DROVE FINE FOR A WEEK! ON MAY 9TH, MY FAMILIY AND I WERE DRIVING AND THE CAR WOULD NOT CHANGE GEARS. WOULD NOT GO IN REVERSE. WE SLOWLY MADE IT HOME IN 1ST GEAR. THE DEALERSHIP PICKED IT UP ON MONDAY MAY 10TH AND HAS SAID IT IS THE TRANSMISSION. THE FULL TRANSMISSION IS BEING REPLACED AT 250 MILES. IT HAS BEEN THERE FOR 4 DAYS NOW. I HAVE NO IDEA WHEN IT WILL BE REPAIRED.*AK

AFTER 200 MILES I NOTICED AN EXCESSIVE AMOUNT OF BRAKE DUST ACCUMULATING ON THE REAR WHEELS. THE REAR BRAKE ROTOR SURFACES ARE WORN EXTREMELY UNEVEN WITH MULTIPLE GROOVES. THIS TYPE AND AMOUNT OF WEAR IS WHAT I WOULD EXPECT AFTER 10,000 MILES NOT 200. THE FRONT BRAKE ROTORS ARE HARDLY WORN AT ALL AND STILL EXHIBIT THE ORIGINAL MACHINED SURFACE. I FOUND THAT MAZDA HAS A NEW BRAKE PAD FOR THE REAR BRAKES (P/N: BPYK-26-48Z) BUT NO TECHNICAL SERVICE BULLETIN HAS BEEN ISSUED.

WHILE DRIVING THE VEHICLE THE TRANSMISSION BECAME INCREASINGLY DIFFICULT TO SHIFT BETWEEN 1, 2 AND 3 GEARS. THE OTHER GEARS SHIFTED SMOOTHLY WITHOUT PROBLEM AND THE TRANSMISSION MADE NO ABNORMAL NOISES. THE VEHICLE EVENTUALLY BECAME STUCK IN FIRST GEAR AND I WAS ONLY ABLE TO GET OUT OF IT WITH GREAT EFFORT. IT FEELS LIKE THE TRANSMISSION IS FILLED WITH CONCRETE. BEING UNABLE TO SHIFT CAUSES A PROBLEM IN OPERATING THE VEHICLE SAFELY. THE DEALER DOESN'T KNOW WHAT THE PROBLEM IS AND IS BALKING AT REPLACING THE TRANSMISSION. THE VEHICLE HAS ONLY 500 MILES ON IT.

WHILE DRIVING THE (CRS) LIGHT APPEARED ON THE DASHBOARD AND REMAINED ON. THE DRIVER WAS ABLE TO DRIVE THE VEHICLE TO THE DEALER FOR INSPECTION. THE MECHANIC REPLACED AN AIR BAG SENSOR. *NM ONE MONTH LATER THE SENSOR FAILED AGAIN WHICH CAUSED THE CRS LIGHT TO ILLUMINATED. THE DEALER REPLACED IT WITH A REVISED AIR BAG SENSOR. *NM

1)4 DAYS AFTER BUYING THE CAR MY FRONT BRAKE ROTORS HAD 3 LARGE (1M WIDE MORE THAN .5MM DEEP) GROOVES AND THE REAR BRAKE ROTORS WERE STARTING TO DEVELOP THE SAME PROBLEM. THE PADS MUST HAVE SOME TYPE OF HARD METALIC PIECES IN THEM THAT GRADUALLY DESTROYS THE BRAKE ROTORS. 2)IT'S ONLY A MATTER OF TIME BEFORE THE PADS WEAR THE ROTORS TO AN UNSAVE LIMIT. SO, I RETURNED TO MY MAZDA DEALER FOR SERVICE. JIM ELLIS MAZDA OF MARIETTA 3)THE SERVICE STAFF THERE WAS HORRIBLE AND IN THE END DID NOTHING TO FIX THE CAUSE OF THE GROOVES. THE SHAVED AN UNSPECIFIED AMOUNT OF MATERIAL OFF MY FRONT ROTORS AND INSISTED THAT IT WAS WITHIN "SPEC". THE VEHICLE WAS ONLY 3 WEEKS OLD BUT NOW MY FRONT ROTORS ARE ALMOST OUT OF USEABLE ROTOR WIDTH. THEY DID NOT REPLACE THE BREAK PADS DESPITE THEIR OBVIOUS LINK TO THE PROBLEM. MY BACK PADS AND ROTORS WERE NOT CHANGED AT ALL! WHEN MY BRAKE SYSTEM GOES OUT DUE TO THEIR FAULTY PARTS THERE WILL BE HUMAN COSTS AND THAT'S WHY I'M FILING THIS COMPLAINT.*AK