2003 MINI COOPER Complaints

AT APPROXIMATELY 35MPH THE POWER STEERING OF MY 2003 MINI COOPER ERRATICALLY ENGAGED AND DISENGAGED SEVERAL TIMES. I RESPONDED BY SLOWING DOWN AND TRYING TO MAINTAIN CONTROL OF THE VEHICLE. ONCE STOPPED, I TURNED THE CAR OFF COMPLETELY. ONCE OUT OF THE VEHICLE I HEARD AN ELECTRIC MOTOR RUNNING. I OPENED THE HOOD TO INVESTIGATE AND NOTED A SMALL AMOUNT OF SMOKE RISING FROM THE AFT PORTION OF THE ENGINE COMPARTMENT. I WENT BACK TO THE IGNITION SWITCH TO CONFIRM IT WAS OFF AND REMOVED THE KEYS. THE ELECTRIC MOTOR CONTINUED TO RUN AND AS I WENT BACK TO THE OPEN HOOD THE SMOKE VOLUME HAD INCREASED DRAMATICALLY. THE SMOKE HAD A VERY CLEAR ELECTRICAL SMELL AND COLOR. I IMMEDIATELY BEGAN TRYING TO DISCONNECT THE BATTERY. WHILE OBTAINING TOOLS FROM THE HATCH OF THE CAR, THE ELECTRIC POWER STEERING PUMP ASSEMBLY ERUPTED IN FLAMES. I OBTAINED MY FIRE EXTINGUISHER AND DIRECTED IT AT THE AFT PORTION OF THE ENGINE COMPARTMENT. THIS PRODUCED NO RESULTS AND THE FLAMES RETURNED QUICKLY. I THEN GOT THE TOOLS FROM THE HATCH OF THE CAR AND CUT THE BATTERY CABLES. THIS CAUSED THE FIRE TO SUBSIDE IMMEDIATELY. AT THE REPAIR FACILITY THE POWER STEERING PUMP ASSEMBLY (ELECTRIC) WAS REMOVED AND DETERMINED TO BE THE CAUSE OF THE FIRE. THE FACT THAT I HAD TOOLS AND 25 YEARS MECHANICAL EXPERIENCE PREVENTED THIS CAR FROM BURNING TO THE GROUND. IN MY OPINION THIS IS A MAJOR SAFETY ISSUE ON TWO LEVELS. FIRST: LOSS OF DIRECTIONAL CONTROL. SECOND: FIRE HAZARD, ELECTRICAL COMPONENT THAT CANNOT BE TURNED OFF WITH THE IGNITION SWITCH. THIS MUST BE INVESTIGATED AND THE MANUFACTURE DIRECTED TO APPLY A FIX TO ALL AFFECTED VEHICLES. *TR

I PURCHASED A USED MINI COOPER S SIX MONTHS AGO, IN DECEMBER 2011. I DROVE MY VEHICLE AS I NORMALLY DUE, JUST ACROSS TOWN ABOUT 10 MILES, AND IT WAS FINE. I PARKED MY CAR AND WENT INSIDE. WHEN I CAME OUT, ABOUT 10-15 MINUTES LATER, AND TRIED TO BACK OUT OF THE DRIVEWAY, THE POWER STEERING WAS NON-EXISTENT. I PULLED BACK INTO THE DRIVEWAY AND CHECKED THE FLUID LEVEL AND LET THE CAR COOL DOWN FOR A FEW MORE MINUTES. WHEN I RESTARTED THE CAR, THE POWER STEERING WAS BACK. SINCE THEN, THE POWER STEERING IS INTERMITTENT. IF THE CAR IS HOT, IT USUALLY DOES NOT WORK, BUT IF THE CAR IS GIVEN A CHANCE TO COOL DOWN, THEN IT SEEMS TO WORK, BUT THE PROBLEM IS OCCURRING MORE AND MORE FREQUENTLY AND I HAVE FOUND MANY COMPLAINTS FROM OTHER MINI OWNERS. *TR

TL* THE CONTACT OWNS A 2003 MINI COOPER. WHILE DRIVING APPROXIMATELY 55 MPH, THE STEERING WHEEL BECAME DIFFICULT TO MANEUVER. THE VEHICLE SUDDENLY REGAINED POWER STEERING. THE FAILURE RECURRED INTERMITTENTLY. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTICS OR REPAIRS. THE APPROXIMATE FAILURE MILEAGE WAS 120,000.

I DROVE MY 2003 MINI COOPER S TO MY LOCAL DEPARTMENT OF TRANSPORTATION TO RENEW MY DRIVER'S LICENSE. NOTHING ABNORMAL OCCURRED ON THE TRIP TO THE DMV. WHEN I GOT IN AND BEGAN TO DRIVE HOME, THERE WAS NO POWER STEERING. LATER THAT EVENING, I STARTED THE CAR WHEN IT WAS COOL AND THE POWER STEERING WAS BACK UNTIL THE CAR WARMED UP. THE RADIATOR FAN AND THE POWER STEERING FAN DO NOT FUNCTION UPON DOING RESEARCH ON THE INTERNET, I HAVE FOUND THAT THIS PROBLEM OCCURS EXTREMELY OFTEN IN 2002-2007 MINIS. I ALSO FOUND, POSTED ON A MINI FORUM BY SOMEONE CLAIMING TO BE AN ENGINEER, A DIAGNOSIS OF THE PROBLEM. CARBON DUST FROM THE ELECTRIC MOTOR THAT OPERATES THE POWER STEERING PUMP GETS INTO THE CONTROL UNIT ATTACHED TO IT. SINCE THE CHIP WAS NOT PROPERLY SEALED WITH A LACQUER, IT CAUSEES A SHORT CIRCUIT IN THE CHIP. THIS CAUSES THE PUMP TO FAIL. ANOTHER POSSIBLE CAUSE IS THE FAILURE OF THE COOLING FAN FOR THE POWER STEERING PUMP. THE FAN CAN SEIZE, STOP COOLING THE PUMP, AND EVENTUALLY IT WILL OVERHEAT. THIS ALSO TRIPS A FUSE THAT STOPS THE RADIATOR FAN. AS A RESULT, THE ENGINE CAN ALSO OVERHEAT. I HAVE DETERMINED THAT THE FAN HAS STOPPED WORKING. SINCE I HAVE ONLY HAD THIS CAR SINCE THE MIDDLE OF WINTER AND THE HAS BEEN THE ONLY WARM DAY I HAVE DRIVEN IT, THIS WAS THE FIRST TIME I NOTICED IT. I PLAN TO AVOID THE $1000 CHARGE TO HAVE IT REPLACED AT THE DEALER BY REPAIRING IT MYSELF BUT MANY PEOPLE ARE NOT THIS FORTUNATE. I BELIEVE THIS DESIGN FLAW CAN AND WILL CAUSE SERIOUS ACCIDENTS TO OCCUR. IF MY MOTHER, SISTER, OR GIRLFRIEND HAD BEEN DRIVING MY CAR ON THE HIGHWAY WHEN IT FAILED, THEY WOULD NOT HAVE BEEN ABLE TO STEER RESULTING IN A SERIOUS CRASH. WHILE PERUSING VARIOUS MINI FORUMS, I HAVE READ STORIES OF SEVERAL SERIOUS CRASHES. I WOULD LIKE TO SEE A RECALL ON ALL 2002-2007 MINI COOPERS SO THAT THIS PROBLEM CAN NOT HARM SOMEONE.

LOUD NOISE IN TRANSMISSION - LEADS TO TRANSMISSION FAILURE WHILE DRIVING MANY COMPLAINTS INDICATING THIS HAPPENING WHILE IN TRAFFIC ARE ON A COUPLE WEBSITES - MAIN SITE: HTTP://NEWMINI.WORDPRESS.COM/2008/01/08/MINI-COOPER-TRANSMISSION-PROBLEMS/ ALSO MANY ON: HTTP://WWW.CONSUMERAFFAIRS.COM/AUTOMOTIVE/MINI.HTML

WHILE DRIVING, IT FELT AS THOUGH MY POWER STEERING HAD GONE OUT. I CONTINUED TO DRIVE TO MY LOCATION. ONCE IN THE PARKING LOT, STEERING BECAME NEAR IMPOSSIBLE, ESPECIALLY WHILE GOING AT VERY SLOW SPEEDS. WHEN I WENT TO BACK OUT OF MY PARKING SPOT THAT EVENING, IT WAS UNABLE TO BE DONE, CAUSING ME TO CALL A TOW TRUCK TO TOW MY CAR. *TR

THE POWER STEERING FAILED AND STOOPED WORKING AS I WAS DRIVING THROUGH BOSTON. NOW, THE POWER STEERING PUMP STAYS ON EVEN WHEN THE KEY IS TAKEN OUT OF THE IGNITION. *JS

THE XENON IGNITER COMPONENT IN THE LEFT HEADLAMP HAS INTERMITTENT FUNCTION, FREQUENTLY CAUSING THE BULB NOT TO LIGHT. THE QUOTED REPAIR COST BY THE DEALER IS IN EXCESS OF $800 BECAUSE THE IGNITER PART IS NOT A REPLACEABLE COMPONENT (THE ENTIRE HEADLIGHT ASSY IS REPLACED). THE ORIGINAL OEM BULB IN THE AFFECTED LEFT HEADLAMP WAS REPLACED BY MINI DURING ITS WARRANTY PERIOD AND THIS WAS NOT REPORTED TO ME (THE LEFT AND RIGHT BULBS DID NOT MATCH UPON MY EXAMINATION OF THEM WHEN FIRST OBSERVING THIS PROBLEM). $800 TO FIX A LIGHT BULB IS RIDICULOUS, AND I'VE BEEN LIVING WITH THIS SAFETY HAZARD SINCE I OBSERVED IT IN SEPTEMBER 2010. BMW USA SHOULD BE COMPELLED TO RECALL THIS DEFECTIVE COMPONENT. *TR

VEHICLE LOST POWER STEERING. I HAD THE POWER STEERING ASSIST COOLING FAN REPLACED TWICE AND THE RELAY SWITCH FOR THE COOLING FAN. IT WORKED FINE FOR A TIME. NOW (10,000 MILES LATER) IS INTERMITTENT. *TR

POWER ASSIST FOR STEERING FAILED COMPLETELY WHILE DRIVING NORMALLY. SUBSEQUENT BRIEF (< 1 MINUTE) FUNCTION AFTER RESTARTING ENGINE ALSO ENDS UP IN FAILURE. BEHAVIOR IS CONSISTENT WITH FAILURE THAT CAUSED CANADA TO ISSUE RECALL FOR SAME MODEL VEHICLE FOR SAME ISSUE (TRANSPORT CANADA RECALL # 2003055). *TR