2002 MINI COOPER Complaints

I PURCHASED A PRE-OWNED MINI COOPER WITH 34,000 MILES ON IT. 5-SPEED TRANSMISSION. SHORTLY AFTER PURCHASE, I NOTICED A "STUDDER/HESITATION" ON TAKE OFF FROM A DEAD STOP IN FIRST GEAR. THIS HAPPENED ABOUT A DOZEN TIMES. I TOOK IT TO MY MECHANIC TO DEMONSTRATE THE PROBLEM. ON THE TEST DRIVE, THE CAR MADE A LOUD GRINDING NOISE AND ALL GEARS FAILED. THE CLUTCH AND GEAR SHIFT FELT NORMAL, BUT NO GEAR WOULD ENGAGE. THE CAR WAS ROLLING BACKWARDS DOWN A HILL INTO ONCOMING TRAFFIC. IT WAS TOWED TO THE LOCAL MINI DEALERSHIP WHERE IT WAS DETERMINED THAT THE TRANSMISSION HAD FAILED. AT THAT POINT THE CAR HAD 35,000 MILES ON IT. BECAUSE IT WAS 4 MONTHS OUT OF WARRANTY, MINI REFUSED TO PAY FOR THE REPAIR. I FOUND NUMEROUS ACCOUNTS OF THE MIDLAND TRANSMISSIONS BEING REPLACED UNDER WARRANTY. I WAS INFORMED THAT MY CAR RECEIVED THE NEWER GETRAG TRANSMISSION BECAUSE THE MIDLANDS WERE DISCONTINUED IN 2004 IN FAVOR OF THE MORE RELIABLE GETRAG TRANSMISSIONS. THE FAILURE OCCURRED WITH VERY LITTLE WARNING. IT WAS A DANGEROUS AND CATASTROPHIC FAILURE THAT RESULTED IN A CAR THAT SUDDENLY WOULD NOT MOVE IN TRAFFIC. *JB

POWER STEERING MOTOR FAILURE ON MINI COOPER. 1 - WHILE DRIVING, THE STEERING BECAME VERY DIFFICULT, AT TIMES ALMOST IMPOSSIBLE. 2 - ONCE HOME WHILE PARKING THE CAR, SMOKE STARTED TO BILLOW OUR FROM UNDER THE HOOD. TURNED OFF THE IGNITION, SMOKE CONTINUED TO BILLOW AND GET THICKER, OPENED THE HOOD, HEARD A SIZZLING SOUND AND NOTICED THAT SOME OF THE WIRES WERE MELTING. IMMEDIATELY DISCONNECTED THE BATTERY, THE SMOKE STARTED TO DISSAPATE, THE NOISE STOPPED ETC. 3 - THE CAR HAD TO BE TOWED TO THE DEALER FOR REPAIR. ACCORDING TO THE TOW OPERATOR, BASED UPON THE CONDIDTION OF THE WIRING HARNESS, IF THE BATTERY HAD NOT BE DISCONNECTED QUICKLY, THE CAR WOULD HAVE CAUGHT ON FIRE. THE DEALER INFORMED US THAT THE POWER STEERING PUMP MOTOR HAD FAILED AND THAT MINI WOULD REPLACE THE PARTS AT NO CHARGE, BUT LABOR WOULD BE AT OUR COST. TOTAL PARTS WERE APPROXIMATLEY $1,000.00 WITH LABOR TOTALING ABOUT $400.00. THE CAR IS NOW FIXED AND OPERATING PROPERLY. *NM

THE FRONT WINDSHIELD ON MY 2002 MINI COOPER S AUTO CRACKED SUDDENLY (WITH A POP) WHILE I WAS DRIVING ALONG THE FREEWAY, WITH NO APPARENT CAUSE--NO IMPACT SITE ON THE CRACK. THE CRACK ORIGINATES IN THE LOW/MIDDLE AREA OF THE WINDSHIELD, GOES UP ABOUT 2 INCHES, THEN SNEAKS TO THE PASSENGER SIDE ABOUT 5 INCHES. *JB

WINDSHIELD WIPERS FAILED WHILE DRIVING IN RAIN. THE DEALER DIAGNOSED PROBLEM AS WIPER MOTOR FAILURE. I NOTICED THAT THE WIPER MOTOR WAS EXPOSED DIRECTLY TO THE WEATHER AND MOISTURE BECAUSE IT IS LOCATED DIRECTLY UNDERNEATH THE COWL INTAKE AND I FELT THAT WAS THE CAUSE OF THE FAILURE. IT'S EXPOSED TO RAIN, SNOW, AND WINTER ROAD SALT SPRAY - EVEN WHEN THE VEHICLE IS NOT BEING DRIVEN. I OBTAINED THE REPLACEMENT PART AND NOTICED THAT IT HAD A PLASTIC SHIELD INSTALLED TO PROTECT THE MOTOR INDICATING THE MANUFACTURER DOES KNOW ABOUT THE PROBLEM AND HAS IMPLEMENTED CORRECTIVE ACTION. WHEN I CONTACTED BMW, THEY CLAIMED TO BE UNAWARE OF THE PROBLEM. BMW INSISTS ON CHARGING FOR THE REPAIR ($465.00) AND HAS NOT YET RECOGNIZED THE FACT THAT THERE IS A SAFETY DEFECT WITH THE VEHICLE. THERE IS ALSO A HIGH LIKELIHOOD THAT THERE ARE OTHER VEHICLES THAT COULD EXPERIENCE THE SAME FAILURE RESULTING IN LOSS OF LIFE. *NM

POWER STEERING PUMP FAILED. REPLACEMENT WAS REQUIRED AT 48,000 MILES. VIEWING THE MINI OWNERS WEBSITE REVEALED MANY SIMILAR SITUATIONS WHERE THE PUMP REQUIRED REPLACEMENT ON MANY 2002-2004 MODELS. THIS COULD LEAD TO SERIOUS SAFETY ISSUES. *NM

THIS IS A FOLLOW-ON TO INVESTIGATION PE05053 ORIGINALLY OPENED ON 09/27/2005. I TOO HAVE EXPERIENCED INTERMITTENT ILLUMINATION OF THE AIR BAG WARNING LAMP ON MY MY 2002 MINI COOPER. THE INCIDENTS OF INTERMITTENT AIRBAG WARNING LAMP ILLUMINATION STARTED ON 12 FEB 06 AND HAVE CONTINUED SINCE THAT TIME. THE LAMP ILLUMINATION IS INTERMITTENT AND NOT STEADY. SINCE I LIVE 220+ MILES FROM THE NEAREST BMW/MINI DEALER I HAVE NOT BROUGHT THE CAR IN FOR SERVICE OR FURTHER INVESTIGATION. NO CONSEQUENCES OTHER THAN THE MINOR ANNOYANCE OF THE ILLUMINATED LIGHT ON HAVE OCCURRED, ALTHOUGH I AM CONCERNED THAT ONE OR MORE AIRBAGS MAY NOT INFLATE IN CASE OF IMPACT OR CRASH. *JB

TWO-CAR CRASH AT AN INTERSECTION - AIRBAGS IN 2002 MINI COOPER S FAILED TO DEPLOY. CAR 1 (2002 MINI COOPER S) WAS DRIVING WEST ON TOTTEN POND RD. IN WALTHAM, MA AT APPROX. 30 MPH, APPROACHING GREEN LIGHT AT INTERSECTION OF TOTTEN POND RD/WINTER ST AND WYMAN ST. CAR 2 (2001 CHEVY VAN) WAS TRAVELING IN OPPOSITE DIRECTION ON SAME ROAD (MPH UNKNOWN - APPROXIMATED AT 25 MPH) AND ATTEMPTED TO MAKE A LEFT HAND TURN ONTO WYMAN ST. IN FRONT OF CAR 1, STRIKING CAR 1 IN THE FRONT DRIVER'S SIDE QUARTER PANEL AND CAUSING DAMAGE TO ENTIRE DRIVER'S SIDE OF CAR1 (FRONT AND REAR QUARTER PANELS, DRIVER'S DOOR AND TIRES). I WAS THE OCCUPANT OF CAR 1 AND BECAUSE I WAS NOT WEARING A SET BELT, I WAS THROWN INTO THE DRIVER'S SIDE DOOR AND WINDOW, SHATTERING THE WINDOW COMPLETELY WITH MY HEAD AND WAS THEN THROWN INTO THE PASSENGER SEAT AFTER IMPACT. NONE OF THE SIX AIRBAGS IN THE 2002 MINI COOPER S DEPLOYED. AT A MINIMUM, FROM THE ANGLE OF THE ACCIDENT, THE DRIVER'S SIDE SEAT AIRBAG AND DRIVER'S SIDE CURTAIN AIRBAG SHOULD HAVE DEPLOYED FROM THE IMPACT. I WAS TRANSPORTED TO THE HOSPITAL BY AMBULANCE AND SUSTAINED MINOR HEAD INJURIES (MINOR CONCUSSION), MINOR CUTS TO MY HANDS AND BRUISING TO MY LEFT LEG. THE 2002 MINI COOPER S WAS UNDRIVEABLE AND WAS TOWED FROM THE SCENE OF THE CRASH. INSURANCE COMPANY CLAIM HAS BEEN FILED WITH MY INSURANCE COMPANY (LIBERTY MUTUAL) AND THE DRIVER OF CAR 2'S INSURANCE COMPANY (AMICA MUTUAL) WILL BE NOTIFIED. A POLICE REPORT IS ON FILE WITH THE WALTHAM POLICE DEPT. IN WALTHAM, MA. IT IS UNKNOWN WHAT WILL BE DONE TO CORRECT THE FAILURE, UNTIL THE INSURANCE CLAIM IS PROCESSED. *JB

AIRBAG LIGHT REMAINS LIT. WHILE STILL UNDER WARRANTY, I HAD THE DEALER (FLOW MINI, WINSTON-SALEM, NC) "RESET" IT ON AT LEAST TWO SEPARATE OCCASIONS. SERVICE EMPLOYEE TOLD ME THE LIT LIGHT WOULD NOT AFFECT AIRBAG DEPLOYMENT/SAFETY. WITHIN DAYS (MILES) OF "RESETTING" IT, THE LIGHT COMES BACK ON AND WILL NOT GO OFF WITHOUT TAKING IT TO THE DEALER. *JB

(1) EVENTS LEADING UP TO FAILURE - NORMAL WEAR AND TEAR, CAR DRIVEN 40K+ MILES (2) FAILURE & CONSEQUENCE - BOTH BEARINGS IN THE STEERING COLUMN BEGAN TO FAIL. DETAILS NOT EXACTLY AVAILABLE SINCE I DIDN'T HAVE THE OPPORTUNITY TO INSPECT THEM, BUT BEARINGS WOULD GRIND WHEN TURNING THE STEERING WHEEL. DEALER TOLD ME THAT THESE WOULD NOT IMPACT DRIVING SAFETY, IF NOT, WHAT IS THEIR PURPOSE? (3) CORRECTIVE ACTION - DEALER REPLACED BOTH BEARINGS SINCE CAR IS STILL UNDER WARRANTY (50K MILES). I INQUIRED WITH DEALER IF MINI HAS EITHER IMPROVED THE DESIGN OF THE REPLACEMENT BEARINGS OR IF THE ORIGINAL BEARINGS HAD BEEN IMPROPERLY INSTALLED. DEALER STATED THAT NEITHER WAS THE CASE AND THAT IT ISN'T/WOULDN'T BE UNUSUAL FOR STEERING BEARINGS TO FAIL AFTER 40K MILES, WHICH BY TODAY'S STANDARDS IS COMPLETELY FALSE!. *JB

THE SHIFT LINKAGE CAME DISCONNECTED FROM THE TRANSMISSION. I HAS UNABLE TO CHANGE GEARS. I LOOKED ON THE NHTSA SITE AND FOUND THAT THE CAR WAS RECALLED FOR THIS EXAC PROBLEM. I HAD ASKED THE DEALER ABOUT SUCH A RECALL SEVERAL YEARS AGO. THEY DENIED AND CONTINUE TO DENY THAT SUCH A RECALL EXISTS. AFTER I BROUGHT MY CAR TO THE DEALER FOR REPAIR, THEY CALLED TO HAVE ME PICK UP MY CAR. THEY THEN MENTIONED THAT THEY HAVE TO GET PARTS AND I WILL HAVE TO BRING THE CAR BACK. I INFORMED THAT I DID NOT FEEL SAFE DRIVING THE CAR WITH A SAFTEY RELATED RECALL THAT WAS NOT FIXED. I AM FRUSTRATED THAT THE DEALER AND MANUFECTURER CONTINUE TO DENY THAT THE VEHICLE WAS RECALLED AND TRY TO HAVE ME DRIVE THE UNREPAIRED VEHICLE. RCALL CAMPAIGN N. 02V-201 : SHIFT CABLE RETAINING CLIP. *JB