2003 MINI COOPER Complaints

OUR MINI COOPER REPEATEDLY STALLED WHILE IN HEAVY TRAFFIC RESULTING IN SEVERAL NEAR DEATH EXPERIENCES. NO FAULT CODE OR CHECK-ENGINE LIGHT EVER APPEARED. UPON TAKING THE CAR INTO THE DEALERSHIP, WHILE UNDER WARRANTY, THE PROBLEM AND OUR CONCERNS WERE DISMISSED WITHOUT REMEDY. FINALLY, AFTER BEING IN THE MOUNTAINS ON WINDY ROADS A CLICKING NOISE BEGAN. SINCE NO FAULT OR CHECK-ENGINE LIGHT APPEARED, WE ASSUMED THE CAUSE OF THE NOISE TO BE FROM SOMETHING MINOR AND OPTED TO DRIVE THE CAR TO THE NEAREST MECHANIC, A FIVE MILE DRIVE. SHORTLY BEFORE ARRIVING TO THE MECHANIC, THE MINI UNEXPECTEDLY BECAME QUITE DIFFICULT TO CONTROL. LUCKILY WE WERE ABLE TO GET OFF THE FREEWAY, UPON WHICH THE TRANSMISSION COMPLETELY STOPPED WORKING ' REQUIRING THE CAR TO BE PUSHED TO THE MECHANIC. AGAIN, NO CHECK-ENGINE LIGHT CAME ON AS A WARNING AND NO FAULT CODES WERE STORED. BMW'S MINI COOPER CVT TRANSMISSION POSES A SIGNIFICANT SAFETY HAZARD TO DRIVERS. RESEARCH INDICATES BMW IS AWARE OF THE DEFECTIVE TRANSMISSION, WHICH EXPLAINS WHY BMW OPTED TO NO LONGER USE THE CVT TRANSMISSION IN LATER MODELS. THANK YOU FOR TAKING THE TIME TO RECTIFY THE SITUATION TO KEEP MINI OWNERS & OTHER DRIVERS SAFE. OURS IS JUST ONE OF MANY SIMILAR EXPERIENCES WE'VE RECENTLY LEARNED OF WHILE RESEARCHING THE DISMAL TRACK RECORD OF BMW'S CVT TRANSMISSIONS IN EARLY MINI COOPERS. *TR

I HAVE A 2003 MINI COOPER WITH AUTOMATIC CVT TRANSMISSION AND HAVE HAD RECURRING PROBLEMS WITH THE CVT SINCE I PURCHASED THE VEHICLE. BELOW IS A SUMMARY OF SERVICE VISITS, REPLACEMENT OF THE CVT IN 2007, AND THE CURRENT STATUS OF THE CVT AS INOPERABLE. I HAVE ALL INVOICES DETAILING WORK DONE. 10/9/02 - I PURCHASED A NEW 2003 MINI COOPER WITH AUTOMATIC CVT TRANSMISSION FROM BARON BMW IN MERRIAM, KS. 12/02 - MINI USA SENT ME LETTER RE: CHASSIS #TE13495 THAT SOME AUTOMATIC CVT TRANSMISSIONS HAD BEEN FILLED WITH THE INCORRECT TRANSMISSION OIL AND TO SCHEDULE AN APPOINTMENT TO HAVE IT FLUSHED AND REPLACED ASAP. 12/27/02 - BARON FLUSHED AND REPLACED FLUID. I ALSO COMPLAINED THAT THE CAR HAD DIED TWO TIMES AND RAN ROUGH. MILEAGE 1,760. 7/2/03-I TOOK MINI IN COMPLAINING "WHEN GOING FROM REVERSE TO DRIVE CAR HAS A HARD LURCH" AND BARON'S INVOICE STATES "TEST DROVE CAR AND FOUND IT WAS VERY HARSH GOING INTO GEAR AND LURCHED WHEN IT WAS COLD". 2ND AUTO TRANS CONCERN WAS "CAR HAS ALMOST DIED AT LOW IDLES A FEW TIMES". BARON REPROGRAMMED THE CAR UNDER WARRANTY. MILEAGE 6,465. 7/23/07-CUSTOMER GOODWILL PROVIDED BY BARON MINI AND REPLACED THE TRANSMISSION AT NO COST ALTHOUGH WARRANTY WAS UP. MILEAGE 49,512. 9/11/07-I TOOK MINI IN AGAIN COMPLAINING OF ROUGH IDLE AND CAR WANTS TO DIE AT STOPS. MILEAGE 51,167. 8/13/09- MINI WAS HAVING A HARD TIME SHIFTING OUT OF 1ST GEAR. IT WOULD ONLY DRIVE 15-20 MPH AT UP TO 3,000 RPMS. I CALLED BARON AND WAS TOLD THE CURRENT TRANSMISSION HAD A TWO YEAR WARRANTY (WHICH MADE THIS COMPLAINT 2 YEARS AND A FEW WEEKS PAST WARRANTY) BUT IT WAS POSSIBLE MINI WOULD COVER REPAIR/REPLACEMENT. THEY DID NOT. BARON FLUSHED AND FILLED THE TRANSMISSION FLUID AND SAID IT RUNS BETTER BUT IT IS NOT FIXED. THEY RECOMMEND REPLACING THE CVT AGAIN. I HAVE NOT HAD THE CVT REPLACED (FOR THE 2ND TIME). MILEAGE 75,558. *TR

MY 2003 MINI COOPER HAS A CRACKED WINDSHIELD THAT RESULTED FROM STRUCTURAL PROBLEMS. IT IS L-SHAPED AND IT STARTED AT THE BOTTOM MIDDLE OF THE WINDSHIELD. *TR

TOOK 2003 MINI COOPER S TO PERFORMANCE DRIVING SCHOOL AND HAD POWER STEERING PUMP CATCH ON FIRE. *TR

I BOUGHT A 2003 MINI COOPER AND ABOUT A WEEK AND A HALF AGO, THE CLUTCH HYDRAULIC SYSTEM HAS SPRUNG A LEAK. UPON INSPECTION OF THE HYDRAULICS, THE MECHANIC NOTICED THAT THE CLUTCH CONTROL ROD WAS MOVING IN A FUNNY WAY. HE SAYS THAT THEY WILL HAVE TO DROP THE TRANSMISSION TO SEE THE ACTUAL PROBLEM AND THAT REMOVING THE TRANSMISSION ALONE WILL COST ME 1000.00 DOLLARS WHICH I DO NOT HAVE AT THE MOMENT. THE CAR ONLY HAS 67,000 MILES ON IT AND THE CLUTCH WENT WITHOUT ANY WARNING. ALSO, I AM TOLD THAT IF THE CLUTCH DOES NEED TO BE REPLACED, IT WILL COST ME 1800.00 DOLLARS, WHICH AGAIN, I DO NOT HAVE. *TR

AUTOMATIC TRANSMISSION ON MY 2003 MINI COOPER BLEW OUT WITHOUT ANY WARNING. THE CAR WOULD NOT MOVE. THE CAR HAD JUST ABOUT 37,000 MILES ON IT AND WAS REGULARLY MAINTAINED AT THE DEALERS SHOP. *TR

SPONTANEOUS ENGINE BAY FIRE IN 2003 MINI COOPER WITH 60,000 MILES. VEHICLE WAS DRIVEN NORMALLY TO WORK, TURNED OFF, PARKED, LOCKED AND LEFT. UNATTENDED CAR CAUGHT FIRE SEVERAL MINUTES LATER. SEATTLE CITY FIRE DEPARTMENT RESPONDED TO EMERGENCY CALL, BUT FIRE SELF-EXTINGUISHED WITHIN 10 MINUTES. SOOT COVERED ENGINE BAY AND ACRID SMOKE PERMEATED VEHICLE. INSPECTION REVEALED MELTED CONNECTION BETWEEN WIRING HARNESS AND POWER STEERING PUMP, REQUIRING REPLACEMENT OF PUMP, COOLING FAN, WIRING AND OTHER PARTS. INTERNET COMMUNITIES OF MINI OWNERS CONTAIN NUMEROUS REPORTS OF SUDDEN ENGINE BAY FIRES IN 2002 AND 2003 MINI COOPERS CAUSED BY ELECTRICAL SHORTS LINKED TO FAULTY POWER STEERING PUMPS OR FANS. FREQUENTLY THESE FIRES OCCUR AFTER THE CAR HAS BEEN SWITCHED OFF. THEY ALWAYS RESULT IN MODERATE VEHICLE DAMAGE AND MAJOR REPAIR COSTS (MINE IS ESTIMATED @ $1,600). OCCASIONALLY THEY RESULT IN TOTAL VEHICLE LOSS AND / OR ADDITIONAL PROPERTY DAMAGE. HAD THIS FIRE OCCURRED IN MY HOME GARAGE AT NIGHT THE RESULTS COULD HAVE BEEN CATASTROPHIC; IF THIS KIND OF INCIDENT (SUDDEN POWER STEERING PUMP FAILURE + ELECTRIC FIRE) WERE TO OCCUR ON A FREEWAY AT SPEED IT COULD EASILY RESULT IN FATALITIES. BMW / MINI USA HAS REPORTEDLY QUIETLY REIMBURSED INDIVIDUAL OWNERS WHO HAVE SUFFERED SPONTANEOUS FIRES, BUT HAS NOT ACKNOWLEDGED THE WIDESPREAD NATURE OF THE PROBLEM -- WHICH IS RIDICULOUS. AS I DISCOVERED WHILE RESEARCHING MY INCIDENT, IF YOU GOOGLE "MINI COOPER FIRE" OR "MINI POWER STEERING PUMP FAILURE" YOU GET A RASH OF THESE REPORTS. APPARENTLY NHTSA INVESTIGATED MINI ENGINE BAY FIRES IN 2006-2008 AND DISMISSED THE PROBLEM, ALLUDING ONLY TO THE CHANCE OF SOME "LOCALIZED SMOLDERING." THIS IS IRRESPONSIBLE -- MY MINI WAS BILLOWING ACRID BLACK SMOKE AND COULD EASILY HAVE BURNED OUT, TAKING OTHER CARS ON THE PARKING DECK WITH IT. SHOCKING THAT THIS MAJOR, DANGEROUS VEHICLE DEFECT HAS BEEN IGNORED. I AM ONE OF MANY VICTIMS. PLEASE REOPEN THIS INVESTIGATION INTO MINI FIRES. THANK YOU. *TR

IRONICALLY, I FIRST LOOKED AT THIS COMPLAINT SITE TWO DAYS AGO AS I FIRST LEARNED ABOUT ITS EXISTENCE FROM THE APRIL 2009 ISSUE OF CONSUMER REPORTS. I FELT GOOD THAT THE TWO MOST FREQUENTLY NAMED COMPLAINTS FOR MY MODEL AND YEAR HAD NOT OCCURRED. SO, TODAY THAT GOOD FEELING ENDED, AS ONE OF THE COMMON OCCURRENCES HAPPENED TO ME - A COINCIDENCE? OR THE MINI GODS REVENGE? TO CONTINUE: I NOTICED THAT AFTER I SHUT OFF THE CAR, SOMETHING WAS STILL RUNNING FOR A LONG TIME AFTERWARDS. OPENING THE HOOD, I REALIZED THAT IT WAS PROBABLY THE POWER STEERING PUMP THAT WAS NOT TURNING OFF, AND KNEW FROM READING THIS SITE, THAT IT WOULD LEAD TO BATTERY FAILURE AT A MINIMUM, AND A FIRE AT WORST CASE. SO, I IMMEDIATELY DROVE TO THE DEALER - HERB CHAMBERS MINI OF BOSTON - AND LEFT IT FOR REPAIR. THE CALL I RECEIVED THIS AFTERNOON THAT IT WAS IN FACT THE POWER STEERING PUMP WHICH WOULD NOT TURN OFF AND THAT IT WOULD COST $1100 TO REPLACE WAS DEVASTATING. THE MINI HAS ABOUT 46,000 MILES ON IT AND THIS IS THE FIRST REAL REPAIR NECESSARY FOLLOWING THE WARRANTY PERIOD. GIVEN THAT THERE ALREADY ARE 8 OTHERS WITH THE SAME ISSUE JUST ON THIS COMPLAINT FORUM, I WOULD EXPECT THAT MINI WOULD DO MORE ABOUT WHAT IS OBVIOUSLY A DEFECTIVE PART. *TR

2003 MINI COOPER TRANSMISSION FAILURE. REPLACEMENT COST APPROX 7500.00 THIS IS A KNOWN DEFECT AND THERE IS A MULTITUDE OF PROBLEMS ASSOCIATED WITH THIS. I BOUGHT MINE USED. NO DISCLOSURE OF IT DURING THE SALE. IT SHOULD BE AT LEAST BE FLAGGED FOR THE CONSUMERS PROTECTION. DEALERS, MANUFACTURES WILL NOT EVEN DISCUSS IT. IT IS A HORRIBLE SITUATION TO BE IN. *TR

I PURCHASED MY '03 MINI COPPER S WITH 49K FROM A HONDA IN MECHANICSBURG, PA DEALER IN AUGUST. IN DECEMBER, I PURCHASED TIRES AND THEN WENT TO A SELF-SERVICE CARWASH AFTERWARD. WHEN I GOT HOME AND BEFORE I PUT IT IN THE GARAGE, I TOOK OUT THE HOSE AND WASHED OFF THE WHEELS AND UNDER THE CAR. DURING THE PROCESS THERE WAS WHITE SMOKE, WHICH I THOUGHT WAS STEAM FROM THE WATER HITTING THE MANIFOLD. I PUT THE CAR IN THE GARAGE AND LATER WHEN MY WIFE CAME HOME SHE COMMENTED ON THE SMOKE AND MIST IN THE GARAGE (IT WAS QUITE COLD THAT NIGHT.) THE NEXT DAY WHEN I PULLED THE CAR OUT, THE STEERING WAS VERY STIFF AND I ONLY DROVE IT OUT THE DRIVEWAY AND ON THE ROAD BEFORE I REALIZED THE POWER STEERING WAS COMPLETELY OUT. I DROVE IT ABOUT 15 MILES TO THE DEALER AFTER CHECKING FUSES AND DETERMINING THAT THE PROBLEM WAS BEYOND MY MECHANICAL SKILLS. THE POWER STEERING PUMP, FAN AND HARNESS WERE REPLACED ALONG WITH THE BATTERY (SHORTED OUT). INSURANCE ADJUSTERS FROM HONDACARE (EXTENDED WARRANTY), STATE FARM INSURANCE COMPANY (MY COMPREHENSIVE INSURANCE) AND THE DEALERSHIP DETERMINED THAT THE POWER STEERING PUMP HAD CAUGHT FIRE. THEIR CONJECTURE WAS THAT I HAD PUT OUT THE FIRE WITH THE HOSE WHEN I SPRAYED UNDER THE CAR. HONDA CARE PAID $1999 FROM EXTENDED WARRANTY FOR THE POWER STEERING PUMP, BATTERY, POWER STEERING HARNESS AND FAN. A TOTAL OF $2700 ADDITIONAL FROM STATE FARM COMPREHENSIVE INSURANCE (HONDACARE EXTENDED WARRANTY WOULD NOT COVER HARNESS, TOWING AND DIAGNOSTIC WORK FROM THE MINI DEALER IN MARYLAND, ETC BECAUSE THEY WERE THE RESULT OF DAMAGE CAUSED BY THE POWER STEERING PUMP FIRE); STATE FARM INSURANCE WAS EXCEPTIONAL AND COVERED THE DIFFERENCE WITH COMPREHENSIVE COVERED. THE PARTS ARE NOT AVAILABLE AT THIS TIME BUT I WAS TOLD THAT THERE ARE REPORTS INCLUDING PICTURES FROM ADJUSTERS AT HONDACARE AND FROM STATE FARM INSURANCE. *TR