2005 MINI COOPER S Complaints

INITIALLY WE WERE PARKED WITH A LARGE ADULT WHO WEIGHS ~200LBS SITTING IN THE PASSENGER SEAT, AND THE PASSENGER AIRBAG OFF LIGHTS ILLUMINATED. SHIFTING AROUND AND UNBUCKLING-REBUCKLING SEATBELT CAUSED THE LIGHTS TO GO OFF FOR A BIT. WE BEGAN TO DRIVE ANYWAY, THE TERRAIN WAS MOUNTAINOUS, AND EVENTUALLY THE LIGHTS WENT OFF. THAT NIGHT. IN THE FOLLOWING WEEKS AND MONTHS, IT WAS AN INTERMITTENT PROBLEM, SOMETIMES UPON GETTING SEATED AND STARTING TO DRIVE, OTHER TIMES ONCE WE WERE IN MOTION, VERY UNPREDICTABLE. THE PROBLEM SOMETIMES RESOLVED BY SHIFTING HIS WEIGHT OR FUSSING WITH THE SEATBELT TO GET THE LIGHTS OFF, BUT FOR THE PAST MONTH IT HAS BEEN A CONSTANT PROBLEM. *TR

I STARTED THE CAR COLD BEFORE HEADING OUT AND THE POWER STEERING WAS COMPLETELY OUT. AFTER SEVERAL MINUTES IT STARTED WORKING AGAIN, ALTHOUGH NOT WITH THE FULL ASSIST. SINCE THIS TIME, EVERY TIME I START UP THE CAR, I HAVE A VARYING DEGREE OF ASSIST FOR THE FIRST COUPLE MINUTES OF DRIVING IT. *JS

ELECTRIC POWER STEERING PUMP FAILED WHILE I WAS IN A TURN AT 30 MPH. STEERING BECAME VERY HEAVY AND NEARLY CAUSED THE CAR TO LEAVE THE ROAD DUE TO GREATLY INCREASED REQUIRED STEERING EFFORT. SHUT CAR OFF AND CHECKED FLUID LEVEL. FLUID LEVEL FOUND TO BE FULL. RESEARCHED THE PROBLEM WHEN I GOT HOME AND FOUND THAT THIS IS A KNOWN SAFETY ISSUE WITH MINI'S. ADDITIONALLY, TRANSPORT CANADA HAS ISSUED A RECALL ALREADY ON THESE POWER STEERING PUMPS DUE TO CONTINUED FAILURES. *TR

POWER STEERING CUTS OUT INTERMITTENTLY. POWER STEERING COMES BACK AFTER RESTARTING VEHICLE. THEN FAILS LATER AGAIN. *TR

MY 2005 MINI COOPER S OUT OF NO WHERE BURIED THE NEEDLE ON THE THERMOSTAT AND WAS COMPLETELY OVERHEATED. UNABLE TO DRIVE ANY FURTHER AS I SMELT SMOKE AND POSSIBLY A SWEET SMELL COMING FROM THE ENGINE. HAD IT TOWED TO A MECHANIC AND HAVE NOW SEEN THAT THIS IS AN ITEM THAT HAS BEEN RECALLED ON ALL MINI COOPERS S FROM 2006 TO 2011, I FIND IT HARD TO BELIEVE THAT THE 2005 DOES NOT HAVE THE SAME PUMP ELECTRICAL CIRCUIT BOARD ETC. AS THOSE AND I FEEL THAT MY CAR SHOULD BE ALSO RECALLED FOR THIS ITEM. OBVIOUSLY, I CAN NOT DRIVE IT AND THE PRICE IS OUTRAGEOUS TO FIX IT. *TR

VEHICLE FIRE 5/2/2012. CAR PARKED FOR 4 HRS. RETURNED TO CAR & DROVE IT <50 YARDS FOR ~2 MINUTES (MOVED IT FROM STREET TO PARKING LOT). TURNED IT OFF AND WENT IN STORE. RETURNED ~4 MINUTES LATER, NOTICED SMOKE/EXHAUST SMELL; PRESUMED IT WAS ADJACENT CAR. UNLOCKED CAR. CAR WOULD'T START (NO LIGHTS/ELECTRICAL AT ALL). I THEN NOTICED WHITE SMOKE COMING FROM HOOD. OPENED HOOD THEN NOTICED FLAME/FIRE INSIDE ENGINE COMPARTMENT. WENT IN STORE, GOT FIRE EXTINGUISHER AND PUT FIRE OUT. INVOICE WAS >$3500 FROM MINI DEALER. THE DEALER'S ASSESSMENT: "VERIFIED POWER STEERING PUMP HAS OVERHEATED TO THE POINT WHERE IT HAS BURNED UP INTERNALLY AS WELL AS EXTERNALLY (MELTING ALL THREE CONNECTORS AND THE WIRING LEADING TO THEM). INSPECTED POWER STEERING COOLING FAN AND VERIFIED COOLING FAN IS SEIZING UP WHICH VERY LIKELY LED TO THE OVERHEATING AND EVENTUAL FAILURE OF THE POWER STEERING PUMP. REMOVED ENGINE COMPARTMENT FUSE BOX TO EXAMINE MEGAFUSE POWERING THE POWER STEERING PUMP, FUSE IS INTACT AND DID NOT BURN UP. INSPECTED POWER STEERING PRESSURE HOSE AND IT APPEARS THE RUBBER SECTION OF THE POWER STEERING PRESSURE LINE WAS SUBJECTED TO THE HEAT/MELTING OF THE MAIN POWER CONNECTOR (IT'S IN VERY CLOSE PROXIMITY TO THE CONNECTOR) AND IT APPEARS THE HOSE HAS TAKEN A LEVEL OF DAMAGE FROM THE HEAT. RECOMMEND REPLACEMENT OF POWER STEERING PUMP, THE WIRING SECTION/CONNECTOR PIGTAIL FROM THE FUSE BOX (THIS IS THE MAIN POWER CONNECTOR), THE ENGINE WIRING HARNESS (CONTAINS TWO OTHER ELECTRICAL CONNECTORS TO THE PUMP WHICH RECEIVED EXTENSIVE DAMAGE), THE POWER STEERING FAN (LIKELY CAUSE OF FAILURE), POWER STEERING PRESSURE LINE (HIGH PRESSURE HYDRAULIC LINE WHICH HAS BEEN EXPOSED TO THE MAIN CONNECTOR MELTING AND SUBSEQUENT HEAT), AND OTHER MISCELLANEOUS ITEMS ASSOCIATED WITH THOSE COMPONENTS (O-RINGS, CRUSH RINGS, HOSE CLAMPS ECT...)" *TR

THE CAR HAD BEEN PERFORMING NORMALLY AND WHEN I ATTEMPTED TO TURN INTO A PARKING SPACE IT WAS SUDDENLY EXTREMELY DIFFICULT TO TURN. AFTER COMING OUT OF THE STORE THE CAR RESUMED STEERING CORRECTLY. THEN A FEW DAYS LATER THE SAME THING HAPPENED-IT WAS TERRIBLY DIFFICULT TO TURN THE VEHICLE. I CALLED MY MECHANIC WHO SUGGESTED CHECKING THE POWER STEERING FLUID LEVEL. I WAS UNABLE TO FIND IN MY OWNERS MANUAL WHERE THE POWER STEERING RESERVOIR WAS LOCATED. THE MECHANIC CHECKED THE FLUID THE FOLLOWING WEEK AND FOUND THE LEVEL TO BE NORMAL. HE INVESTIGATED AND FOUND THAT THERE HAD BEEN PROBLEMS WITH POWER STEERING IN OTHER CARS OF MY TYPE. I ENDED UP HAVING TO HAVE EVERYTHING REPLACED-PUMP, FAN AND RESERVOIR AT A COST FOR PARTS ALONE AT $1033. I FEEL THAT IF THIS PROBLEM WAS KNOWN TO THE MANUFACTURING COMPANY THAT THIS SHOULD HAVE BEEN A RECALLED ITEM FOR SAFETY SAKE. THE RECALL EXTENDED ONLY TO VEHICLES MANUFACTURED AS OF DECEMBER 31, 2004. MY VEHICLE WAS MADE IN FEBRUARY 2005. *TR

ENGINE COOLING FAN LOW SPEED STAGE FAILURE. THERE HAS BEEN A RECALL OF COOLING FAN FOR THE SAME MODEL UP TO MODEL YEAR 2004. BUT MY 2005 MINI COOPER S HAS THE SAME PROBLEM. THUS, IT IS APPROPRIATE TO EXTEND THE RECALL TO INCLUDE MODEL YEAR 2005. *JS

TL* THE CONTACT OWNS A 2005 MINI COOPER S. WHILE THE CONTACT WAS DRIVING APPROXIMATELY 40 MPH, THERE WAS A COMPLETE LOSS IN THE POWER STEERING WITHOUT ANY PRIOR WARNING. THE CONTACT WAS ABLE TO CONTINUE DRIVING WITH CAUTION AT A REDUCED SPEED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC, WHO STATED THAT THE POWER STEERING PUMP WOULD NEED TO BE REPLACED. THE CONTACT PLANNED TO HAVE THE VEHICLE REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THERE WAS CURRENTLY THERE AN OPEN INVESTIGATION ASSOCIATED WITH NHTSA ACTION NUMBER EA11005 (STEERING: HYDRAULIC POWER ASSIST: PUMP). THE APPROXIMATE FAILURE MILEAGE WAS 60,000. THE VIN WAS UNAVAILABLE.

BOTH AIRBAG WARNIG LIGHTS COME ON WHEN SOMEONE SITS IN FRONT PASS SEAT. WHEN THE "PASSENGER AIRBAG STATUS LAMP" IS ON THAT MEANS NO ONE IS IN THE FRONT PASSENGER SEAT. IF SOMEONE IS SITTING IN THE PASSENGER SIDE FRONT SEAT WHILE IT'S ON AND THERE IS AN ACCIDENT THE AIRBAG MIGHT NOT DEPLOY B/C THE CAR THINKS SOMEONE ISN'T IN THE SEAT. *JS