2002 MINI COOPER S Complaints

WITH ONLY 24000 TOTAL MILES ON THE 2002 MINI COOPER-S ALL 4 BRAKES AND ROTORS WERE FAILING, WORN BEYOND LIMITS AND REQUIRED REPLACING. NOT COVERED BY WARRANTY DUE TO VEHICLE BEING OLDER THAN 3 YEARS AT THE TIME. *TR

WHEN ACCELERATING OUT OF A TOLL BOOTH, THE ENGINE LOST ALL POWER JUST AS I CHANGED LANES IN FRONT OF LARGE TRUCK. FORTUNATELY, THERE WAS A PULL-OUT ON THE LEFT SIDE OF THE ROAD. IF I HAD NOT BEEN ABLE TO QUICKLY PULL OVER, THE TRUCK WOULD HAVE LIKELY COLLIDED WITH MY CAR. TURNING OF THE ENGINE AND RESTARTING IT TEMPORARILY CLEARED THE PROBLEM. IT WOULD REOCCUR WHENEVER I USED FULL THROTTLE AND THE ENGINE HIT 5000 RPM. THE PROBLEM TURNED OUT TO BY A STICKY SUPER-CHARGER BYPASS VALVE. IT IS A WELL KNOWN PROBLEM, SO MUCH SO THAT THE DEALER ALWAYS HAVE THE PARTS IN STOCK. LOOSING ALL ENGINE POWER IS POTENTIALLY VERY DANGEROUS - BMW SHOULD FIX THIS. *TR

SIGNIFICANT AND REPEATED ELECTRICAL FAILURES CAUSED THE CAR TO RANDOMLY SWITCH INTO EML MODE, REDUCING ENGINE OUTPUT CRITICALLY. WHEN THIS HAPPENED ON A HIGHWAY THERE WAS NOT ENOUGH POWER TO REMOVE THE CAR FROM THE ROAD SAFELY. AFTER SEVERAL INEFFECTUAL REPAIRS, THE WIRING HARNESS WAS REPLACED. SHORTLY AFTER THE REPAIR, THE CAR WAS PARKED, EMERGENCY BRAKE SET, MANUAL TRANSMISSION SET IN FIRST GEAR. UNATTENDED, TURNED OFF WITH NO KEY IN THE IGNITION, THE CAR MOVED ITSELF SEVERAL FEET, HITTING ANOTHER CAR, BURNING OUT THE STARTER AND DRAINING THE BATTERY. THE CAR WAS MOVED TO A REPAIR SHOP WHERE THE STARTER WAS REPLACED. OVERNIGHT, WITH THE CAR PARKING INSIDE THE LOCKED SHOP, THE CAR MOVED ITSELF ACROSS THE SHOP. MECHANICS ARE NOW INVESTIGATING THE PROBLEM. *TR

TOOK MY CAR IN FOR WINDING SOUND COMING FROM MOTOR. DIAGNOSED AS THE ALTERNATOR...THEY REPLACED IT AND SOUND WAS STILL PRESENT ...MISDIAGNOSED AND WAS ACTUALLY THE SUPERCHARGER, BUT WHILE THEY WERE CHECKING IT OUT INITIALLY THE POWER STEERING PUMP STAYED ON...WHICH DIDN'T HAPPEN TO ME UNTIL THEY HAD IT. AFTER CHANGING THE ALTERNATOR POWER STEERING PUMP NO LONGER STAYED ON PER THE DEALER. HAD IT HOME 3 DAYS TO WAKE UP ONE MORNING HEARING THE PUMP ON AND I GO TO START MY CAR AND IN DRAINED MY BATTERY. HAD TO JUMP THE CAR AND THEN DISCONNECT THE CABLE TO KEEP FROM THE PS PUMP CONTINUOUSLY RUNNING. THE CAR IS AT THE DEALER GETTING A NEW PUMP $975 PLUS TAX, RESEARCHED MINI OWNER WEBSITE AND FOUND SEVERAL COMPLAINTS OF THE SAME ISSUE ALSO THAT SOME CARS ACTUALLY CAUGHT FIRE FROM A FAILURE OF THE PUMP. RESEARCHED MORE ON NORTH AMERICAN MOTORING . THERE WAS A LONG LIST OF PEOPLE WHO HAD THE EXACT EXPERIENCE. SURE WOULD BE AWFUL FOR THE PUMP TO GO OUT WHILE DRIVING ON EXPRESSWAY AND NOT ABLE TO STEER CORRECTLY. SURPRISED IT HASN'T CAUSED AN ACCIDENT/DEATH YET. *TR

THE EXHAUST PIPE ON THE 2002 MINI COOPER S I HAVE IS CENTRALLY LOCATED IN THE BACK OF THE BUMPER. THE CAR IS A HATCH BACK, AND I'VE RUINED A COUPLE PAIRS OF PANTS AND HAD MINOR BURNS FROM IT. I'M NOT TOO WORRIED ABOUT ME, BUT I HAVE SMALL KIDS AND I WORRY ABOUT THEM. *TR

SEVERAL, THE AIR BAG WARNING LIGHT HAS ILLUMINATED MORE THEN TEN DIFFERENT TIMES, EACH TIME IT WAS REPAIRED BY THE DEALER (WESTCHESTER BMW/WESTCHESTER MINI) THE LAST FIX WAS AFTER THE NORMAL WARRANTY HAD EXPIRED AND REQUIRED MUCH FUSS TO GET IT REPAIRED FOR FREE. THE POWER STEERING PUMP SUDDENLY STOPPED WORKING WHILE DRIVING ON THE HIGHWAY. THE RADIATOR FAN WAS REPLACED TWO TIMES BY ME (CAR OUT OF WARRANTY) EVEN THOUGH I COMPLAINED TO THE DEALER WHEN THE CAR WAS STILL QUITE NEW ABOUT THE FREQUENCY OF THE FAN MOTOR'S STARTING AND STOPPING WHICH WILL SEVERELY SHORTEN THE LIFE OF ANY ELECTRIC MOTOR. THE WINDSHIELD STRESS CRACKED WHILE UNDER WARRANTY AND WAS REPAIRED. THE WINDSHIELD WIPED MOTOR HAS JUST FAILED DURING AN INCREDIBLE RAINSTORM. *JB

OUR MINI BURNED TO THE GROUND. IT HAD ONLY BEEN DRIVEN 20 MILES AND WAS PARKED WHEN IT HAPPENED. AFTER A FORENSIC SPECIALIST WAS HIRED BY THE INSURANCE COMPANY, IT WAS DETERMINED THAT THE ABS UNIT WAS AT FAULT. IN LATER MODELS, THE FUSE WAS CHANGED FROM A 30 AMP TO A 20 AMP. NO RECALL WAS EVER ISSUED AND BMW/MINI NEVER ACKNOWLEDGED A PROBLEM WITH THE CAR. SINCE THIS HAPPENED, AT LEAST 10-15 OTHER MINIS HAVE BURNED. OUR MINI WAS A TOTAL LOSS. *JB

THE FRONT WINDSHIELD ON MY 2002 MINI COOPER S AUTO CRACKED SUDDENLY (WITH A POP) WHILE I WAS DRIVING ALONG THE FREEWAY, WITH NO APPARENT CAUSE--NO IMPACT SITE ON THE CRACK. THE CRACK ORIGINATES IN THE LOW/MIDDLE AREA OF THE WINDSHIELD, GOES UP ABOUT 2 INCHES, THEN SNEAKS TO THE PASSENGER SIDE ABOUT 5 INCHES. *JB

POWER STEERING PUMP FAILED. REPLACEMENT WAS REQUIRED AT 48,000 MILES. VIEWING THE MINI OWNERS WEBSITE REVEALED MANY SIMILAR SITUATIONS WHERE THE PUMP REQUIRED REPLACEMENT ON MANY 2002-2004 MODELS. THIS COULD LEAD TO SERIOUS SAFETY ISSUES. *NM