2004 SUBARU FORESTER Complaints

TL* THE CONTACT OWNS A 2004 SUBARU FORESTER. THE CONTACT STATED THAT HE COULD SMELL GASOLINE INSIDE THE CABIN OF THE VEHICLE WHEN DRIVING AT VARIOUS SPEEDS. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION AND WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED BUT PROVIDED NO ASSISTANCE. THE FAILURE MILEAGE WAS 107,000.

STRONG FUEL ODOR INSIDE CABIN DEVELOPED WHEN OPERATING ON COLD MORNINGS; FUEL ODOR TYPICALLY WENT AWAY WITHIN 15 MINUTES OF STARTING THE CAR. INSPECTION OF FUEL LINES, FILTER, ETC. REVEALED NO OBVIOUS LEAKS ABOVE THE INTAKE MANIFOLD. DEALER QUOTED APPROXIMATELY $800 TO REMOVE INTAKE MANIFOLD AND INSPECT. I HAVE HAD TWO INDEPENDENT SHOPS ATTEMPT TO FIX THIS ISSUE OVER THE PAST 3 YEARS WITH VARYING DEGREES OF SUCCESS; THE MOST RECENT (2011) REMOVED THE INTAKE MANIFOLD AND REPLACED ALL RUBBER FUEL LINES UNDER THE MANIFOLD, BUT THE PROBLEM HAS RECURRED THIS FALL AND WINTER AND AT INCREASINGLY WARM TEMPERATURES. NOW, THERE IS A VISIBLE AND OBVIOUS LEAK FROM A FUEL LINE JUST AS IT GOES UNDER THE MANIFOLD--INACCESSIBLE WITHOUT REMOVING THE MANIFOLD. CLEARLY, THE PROBLEM IS WITH THE DESIGN OF THE METAL FUEL RAIL TO RUBBER LINE INTERFACE, SINCE THIS IS A COMMON PROBLEM IN FORESTER XTS ACROSS SEVERAL MODEL YEARS. SUBARU OF AMERICA ISSUED A RECALL FOR THIS PROBLEM ON THE WRX, BUT SO FAR HAS NOT ACKNOWLEDGED THE PROBLEM FOR THE FORESTER OR FORESTER XT. THIS IS A COSTLY REPAIR AND A HUGE SAFETY ISSUE: THE LEAKING FUEL DRIPS DIRECTLY ONTO THE ENGINE CYLINDER HEADS AND IN SOME CASES (ON PASSENGER-SIDE FUEL LINE LEAKS) IS IN CLOSE PROXIMITY TO THE TURBOCHARGER--REPRESENTING A SIGNIFICANT RISK OF ENGINE FIRE. THE FUEL FUMES IN THE CABIN ARE ALSO A HEALTH AND SAFETY RISK WHICH SHOULD BE DEALT WITH BY SUBARU. *TR

THE ENGINE OVERHEATED AND SEIZED WHILE ON A FREEWAY WITHOUT A SINGLE WARNING LIGHT REGARDING HIGH TEMP OR CHECK ENGINE. NO COOLANT WAS VISIBLE IN THE RADIATOR DURING INSPECTION AFTER THE INCIDENT. SHOULDN'T A 21ST CENTURY DRIVER/OWNER BE NOTIFIED BY SOME INDICATOR THAT THEY ARE ON THE VERGE OF HEATING AN ENGINE TO THE POINT OF FAILURE? AND WHERE DID THE COOLANT GO? DOES THIS VEHICLE HAVE A HISTORY OF BAD THERMOSTATS I'M NOT AWARE OF? IT WOULD HAVE BEEN A LOT SAFER IF THERE WERE SOME WARNING LIGHT FOR HIGH TEMP SO WE CAN PULL OVER TO ALLOW THE CAR TO COOL DOWN IN ORDER TO PREVENT AN ACCIDENT AND SAVE THE ENGINE. *TR

TL* THE CONTACT OWNS A 2004 SUBARU FORESTER. THE CONTACT STATED THERE WAS A SLIGHT LEAK OF OIL COMING FROM THE ENGINE THAT WAS DRIPPING INTO THE CATYLITIC CONVERTER. THE VEHICLE WAS TAKEN TO DEALER AFTER LEARNING OF NHTSA RECALL CAMPAIGN ID NUMBER: 04V473000 (ENGINE AND ENGINE COOLING). THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED IN ANY RECALLS. THE FAILURE MILEAGE WAS 78,000 AND THE CURRENT MILEAGE WAS 80,000.

TL* THE CONTACT OWNS A 2004 SUBARU FORESTER. THE CONTACT STATED THAT THE AIR BAG WARNING LIGHT ILLUMINATED FOR BOTH THE PASSENGER AND DRIVER SIDE AIR BAGS. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 50,000 AND THE CURRENT MILEAGE WAS 100,000.

TL* THE CONTACT OWNS A 2004 SUBARU FORESTER. WHILE DRIVING APPROXIMATELY 5 MPH IN REVERSE, THERE WAS A LOUD CLUNKING NOISE AND SUDDENLY THE FRONT DRIVER'S SIDE COLLAPSED TO THE GROUND. THE CONTACT NOTICED THE LOWER CONTROL ARM FRACTURED. THE VEHICLE WAS IN THE PROCESS OF BEING TOWED TO THE DEALER. THERE WAS A RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 11V464000 (SUSPENSION: FRONT: CONTROL ARM: LOWER ARM). THE VEHICLE WAS INELIGIBLE UNDER THE RECALL DUE TO THE VEHICLE NOT BEING ORIGINALLY SOLD OR REGISTERED IN THE STATES MENTIONED IN THE RECALL DEFECT. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 189,000. UPDATED 6/12/12 *CN THE CONSUMER STATED THE VEHICLE WAS INSPECTED BY A REGIONAL REPRESENTATIVE AND THE REPRESENTATIVE FOUND NOTHING WRONG. UPDATED 06/25/12

DRIVER WAS PULLING ONTO ROUTE 66 WHEN HER RIGHT REAR WHEEL ALMOST CAME OFF. TURNS OUT THE WHEEL BEARING FAILED, WHICH APPARENTLY CAUSED THE BRAKES TO GO OUT. THE CAR WENT OFF THE RIGHT SHOULDER OF THE ON RAMP, THEN SKIDDED TO THE LEFT COMPLETELY ACROSS ROUTE 66, AND ENDED UP ALMOST AT THE JERSEY WALL IN THE MEDIAN, FACING THE ONCOMING TRAFFIC. FORTUNATELY, THE ONCOMING TRAFFIC WAS ABLE TO STOP. BY THIS TIME THE RIGHT REAR WHEEL WAS ACTUALLY TILTING OUT AT THE TOP, BUT SHE WAS ABLE TO DRIVE BACK ACROSS ROUTE 66 AND PARK ON THE SHOULDER. A YOUNG MAN WHO SAW THE MISHAP STOPPED AND HELPED HER JACK THE CAR UP AND TAKE THE WHEEL OFF. CAR WAS TOWED AWAY. NEXT DAY SHE FOUND A CAR PART ABOUT FIVE FEET AWAY FROM WHERE HER CAR HAD BEEN PARKED. SHOWED SUBARU SERVICE PEOPLE THE PART -- IT WAS THE END OF THE RIGHT REAR AXLE, WHICH HAD SHEARED OFF, AND APPARENTLY FLEW OFF THE CAR. IT LOOKS LIKE THE WHEEL BEARING HAD FAILED, AND THE WEIGHT OF THE CAR HAD SNAPPED OFF THE END OF THE AXLE, BEFORE SHE DROVE OFF. THE WHEEL EVENTUALLY STARTED TO COME OFF, AND FORTUNATELY IT HAPPENED WITHOUT FATAL CONSEQUENCES. *JS

THIS CAR HAS AN OIL LEAK COMING FROM THE TOP OF THE ENGINE. IT IS EXACTLY THE SAME PROBLEM DESCRIBED IN YOUR RECALL NUMBER 04V-473 OF SEPTEMBER 27, 2004. BECAUSE THIS FORESTER, AN XS MODEL, IS NOT LISTED IN THE RECALL 04V-473, THE DEALER REFUSED TO REPAIR THE OIL LEAK. IT IS THE SAME PROBLEM AS NOTED IN THE RECALL FOR THE XT MODEL FORESTER. *TR

MY 2004 FORESTER XT (TURBO) DEVELOPED A SLOW GASOLINE LEAK, WITH GAS SEEPING FROM HOSES/CLAMPS LOCATED UNDERNEATH MANIFOLD. GAS FUMES WERE ENTERING THE CAB OF VEHICLE, ESPECAILLY WHEN OUT-SIDE TEMPERATURES BELOW 40 DEGREES F. THIS IS A SAFETY AND HEALTH HAZARD FOR DRIVERS AND PASSENGERS. THIS APPEARS TO BE THE SAME PROBLEM AS OUTLINED IN RECALL OF SUBARU IMPREZA WRX TURBO (RECALL #WVK-21), BUT TO DATE THERE ARE NO RECALL FOR THIS ISSUE FOR FORESTERS. I REENTLY HAD THIS FIXED AT A COST > $500, COST WAS PRIMARILY TO TAKE MANIFOLD OFF IN ORDER TO GET TO HOSES & CLAMPS WHICH HAD TO BE REPLACED. *TR

STRONG GAS/FUEL SMELL INSIDE CABIN AND ENGINE COMPARTMENT DURING VEHICLE WARM UP IN DRIVEWAY WHEN TEMP WAS IN LOW 20'S. UNABLE TO LOCATE LEAKING FUEL BUT SMELL IS NOTICEABLY STRONGER ON PASSENGER SIDE OF ENGINE BAY. VEHICLE WILL BE TOWED TO DEALER IN THE MORNING AS VEHICLE IS UNSAFE TO DRIVE. GAS VAPORS ARE EXTREMELY FLAMMABLE/EXPLOSIVE. I HAVE FOUND MANY SIMILAR COMPLAINTS POSTED ON THIS WEBSITE AND OTHERS. THIS SUGGESTS THERE MAY BE AN INHERENT DESIGN FLAW SINCE THESE VEHICLES ARE MARKETED TO OWNERS IN COLD WEATHER LOCALES. I HAVE CONTACTED SUBARU OF AMERICA VIA E-MAIL ABOUT THIS INCIDENT. TODAY IS SUNDAY AND NOTHING IS OPEN. *TR