2007 TOYOTA FJ CRUISER Complaints

Our 2007n Toyota FJ only has 135, 000 miles on it and runs well. We love the vehicle and have a severely rusted out frame. the truck has been adequately maintained but is now unsafe to drive. There are several large areas of rusted frame that are gone, motor mounts have fallen off the frame, the rear axle is barely hanging on because the rear frame is brittle. on the passenger side almost 3 feet of frame is gone from the underside of the vehicle. There is very little metal left to weld to making repairs not possible. Toyota Corperate refuses to assist us and we are stuck with a vehicle that is near total failure.

Rear cross member rusted completely through to the point of almost ripping off during towing. The remainder of the frame has excessive rust/corrosion that is not present on other vehicles of the same year.

Due to rust on my 2007 FJ Cruiser, I've had many unexpected expenses. I first was losing brake pressure and my brake lines had to be replaced after breaking when in a mechanic's shop. I've also replaced all four calipers, all the rusted pulleys on the engine, lower control arms that were so rusted that they had to be cut out, and hub assemblies for both front wheels. The hub assembly lead to a failed vehicle inspection for safety concerns. The exhaust pipe literally broke apart near the rear frame crossmember and was sitting on it, so had to be replaced. The exhaust manifold rusted apart and separated from the engine block, leading to dangerous fumes in the engine bay and horrible gas mileage. The O2 sensors were rusted in place and giving poor readings and had to be replaced. Turning the steering wheel became difficult and that was due to being extremely rusty, so it had to be replaced. Shifter cable and PRNDL switch had to be replaced due to not shifting into drive or lower gears. The front differential drain plug was so rusted that the dealership would not attempt to remove it. Now there are holes rusted through the body mount brackets, as well as the passenger side floor. The cargo area's floor where the charcoal EVAP canister connects to the vehicle has completely rusted through, and one of the subframe brackets rusted so badly that it was taken off by hand. Both subframe brackets need to be replaced. The rear control arm mounts are very thin due to extreme rust. My mechanic is now replacing coolant lines because they have rusted through and started to leak, and gas tank straps which were on the verge of failing.

The contact owns a 2007 Toyota FJ Cruiser. The contact stated that the rear sub-frame was extremely corroded. The contact also stated the ABS warning light was illuminated. The contact took the vehicle to a local dealer, where it was diagnosed with needing the sub-frame to be replaced. The mechanic was unable to diagnose the failure with the ABS warning light illumination. The vehicle was not yet repaired. The manufacturer was not informed of the failure. The failure mileage was approximately 204,000.

The contact owns a 2007 Toyota FJ Cruiser. The contact stated while receiving an oil change, the contact noticed rusting to the undercarriage and the sub frame. The rust had caused the driver’s side rear axle bracket to fracture. The vehicle was not taken to a local dealer nor an independent mechanic to be diagnosed. The vehicle was not yet repaired. The manufacturer was informed of the failure and a complaint was filed. The failure mileage was approximately 156,350

Frame has very premature rust issues. Structure of the vehicle is comprised due to well known issue of poor frame coating during manufacture of vehicle.

FUEL TANK STRAP RUSTED THROUGH, ALMOST LOST MY FUEL TANK. I HAVE SINCE REPLACED IT AT THE DEALERSHIP. THE FRAME IS HAS ALSO DEVELOPED RUST ISSUES.

THE FRAME HAS RUSTED OUT BASED ON RECENT INSPECTION AT THE TOYOTA DEALERSHIP. IT POSES A SAFETY CONCERN.

MY VEHICLES FRAME/ SUSPENSION HAS DETERIORATED TO THE POINT THE TOYOTA DEALER WONT PASS IT FOR SAFETY INSPECTION. THE FRAME AND SUSPENSION HAVE DISINTEGRATED. THIS TRUCK HAS BEEN GARAGE KEPT SINCE NEW AND IS IN OTHERWISE PERFECT CONDITION.

FRAME HAS SEVERE STRUCTURAL ROT AT THE LOWER CONTROL ARM MOUNT AND LEFT AND RIGHT UPPER CONTROL ARM MOUNTS AT THE FRAME. AND ADDITIONAL FRAME RUST IS THE REAR AXLE HOUSING HAS RUSTED TO THE POINT OF WEEPING OIL. THIS IS WHAT I WAS TOLD WHEN I HAD IT LOOKED AT. THIS FJ IS NO LONGER ABLE TO BE DRIVEN AT THIS POINT. IT WAS NOT IN AN ACCIDENT, THE FRAME IS JUST RUSTING AT AN ALARMING RATE COMPARED TO OTHER TOYOTAS I HAVE OWNED.