2008 BMW R1200 GS Complaints

WHILE RIDING DOWN THE FREEWAY AN ODD VIBRATION IN THE BIKE OCCURRED WHEN THE SUSPENSION UNLOADED. ABOUT A HALF MILE LATER THE REAR WHEEL SUDDENLY LOCKED UP, CAUSING THE BIKE TO JERK VIOLENTLY. IMMEDIATELY PULLING IN THE CLUTCH ALLOWED ME TO COAST TO THE SIDE. SMOKE WAS COMING OUT THROUGH THE TWO SWING ARM JOINT BOOTS. THE LOWER U-JOINT OF THE DRIVE SHAFT SEIZED AND BROKE DUE TO THE FAILURE OF A NON-MAINTAINABLE SEALED BEARING. THE DRIVESHAFT IS LOCATED IN THE SWINGARM AND THE FLAILING DRIVESHAFT CAUSED SIGNIFICANT DAMAGE TO THAT PART AS WELL. THE REPAIRS INCLUDED REPLACING THE DRIVE SHAFT, SWINGARM AND BOOTS. *TR

FIRST, MY MOTORCYCLE IS TITLED A 2009 BUT MANUFACTURED IN 2008. THE FLANGE WHERE THE FEMALE FUEL LINE QUICK-DISCONNECT CRACKED (ON THE LEFT AND RIGHT SIDES OF THE FUEL TANK) AND THERE WAS A SLIGHT SMELL OF FUEL. ONE OF THE MALE PLASTIC QUICK DISCONNECT BROKE WHEN I WAS MAKING THE REPAIR. I ORDERED, RECEIVED AND INSTALLED METAL QUICK-DISCONNECTS AND REPAIRED THE CRACKED FLANGE ITSELF WITH PARTS ORDERED FROM BEEMER BONEYARD. *TR

WHILE CRUISING AT MODERATE SPEED ON PAVED SURFACE ROAD FIRST NOTICED STRONG GASOLINE SMELL, FOLLOWED IN FEW MINUTES BY SOAKING OF THE LEFT LEG OF THE PANTS WITH GASOLINE, AND THEN OBSERVED GASOLINE DRIPPING ON THE LEFT CYLINDER HEAD. STOPPED, REMOVED LEFT SIDED COWLING TO INSPECT FUEL LINES AND NOTED STEADY STREAM OF FUEL LEAKING FROM FUEL PUMP HOUSING WHEN ENGINE RUNNING. *TR

TL* THE CONTACT OWNS A 2008 BMW R1200 MOTORCYCLE. THE CONTACT STATED THAT THERE WAS FUEL LEAKING FROM THE VEHICLE. THE VEHICLE WAS NOT INSPECTED BY A DEALER OR AN INDEPENDENT MECHANIC. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE AND CURRENT MILEAGES WAS APPROXIMATELY 26,200. *TR

WHILE RIDING WITH PRETEEN SON ON THE PASSENGER SEAT, GAS FUMES BECAME APPARENT. UPON INSPECTION FOUND THE TOP OF THE RIDERS RIGHT FUEL PUMP WAS LEAKING FUEL VIA SEVERAL CRACKS THUS ALLOWING FUEL TO ESCAPE AND BECOME A HAZARD. THE FOLLOWING HAS ALREADY BEEN SUBMITTED TO YOU BUT IT EXPLAINS THE ISSUES WITH THIS FAULTY FUEL PUMP BETTER THAN I COULD FAILURE OF THE FUEL PUMP HOUSING HIGH-PRESSURE FUEL QUICK DISCONNECT REINFORCEMENT FLANGE CRACKS UNDER HIGH PRESSURE CYCLING AND LEAKS, SENDING RAW FUEL DOWN THE LEFT FAIRING IN CLOSE PROXIMITY OF THE VEHICLES LEFT EXHAUST PIPE AND IGNITION SYSTEM COMPONENTS. CONSEQUENCES OF FAILURE THE COMBINATION OF HIGH FUEL PRESSURE AND NEGLIGENT DESIGN CREATE SUBSTANTIAL RISK FOR RIDERS OF THE IMPACTED VEHICLES. THERE ARE MULTIPLE NEGATIVE CONSEQUENCES OF THIS FAILURE, A FEW OF WHICH ARE OUTLINED BELOW: 1. RIDERS BECOME FUEL SOAKED AS FUEL LEAKS DOWN THE LEFT FAIRING AND THEN IS FORCED BY FAIRING AIRFLOW DYNAMICS ON TO THE RIDERS LEFT LEG. 2. FUEL VAPORS, CAPTURED BY THE FAIRING AND HEATED BY THE EXHAUST PIPE BECOME EXTREMELY VOLATILE AND COULD LEAD TO A FIRE AND/OR EXPLOSION. 3. FUEL VAPORS RISING FROM THE FAIRING AND EXITING THE TOP OF THE FAIRING BETWEEN THE INSTRUMENT PANEL AND FUEL TANK, ARE BLOWN BY AIRFLOW INTO THE RIDERS FACE. PRELIMINARY ANALYSIS EXAMINATION OF THE FUEL PUMP ASSEMBLY SUGGESTS THAT THE HIGH-PRESSURE FUEL QUICK DISCONNECT REINFORCEMENT FLANGE WAS INADEQUATELY DESIGNED FOR THE FUEL PUMP OUTLET PRESSURES. BMW'S CHOICE OF A NON-METALLIC (COMPOSITE) PUMP HOUSING COMBINED WITH A COMPOSITE HIGH-PRESSURE DISCONNECT FITTING WAS UNWISE AND THE FAILURE MECHANISM IS OBVIOUS. HIGH PUMP PRESSURE EXPANDS THE COMPOSITE HIGH-PRESSURE FITTING CAUSING IT TO READILY LOAD THE FUEL PUMP HIGH-PRESSURE QUICK DISCONNECT FLANGE. OVER TIME, PRESSURE CYCLING CAUSES THE QUICK DISCONNECT REINFORCEMENT FLANGE TO CRACK ALLOWING FUEL TO LEAK. *TR

RIGHT ANGLE TRANSMISSION(FINAL DRIVE) BEARINGS FAILED REQUIRING A $2200 REPAIR. POOR DESIGN. ORIGINAL PART NOT AVAILABLE, FIRST MODIFICATION PART NOT AVAILABLE, SECOND MODIFICATION PART REQUIRED TO REPAIR MOTORCYCLE. BMW IS AWARE OF THE DEFECTIVE INADEQUATE PART DESIGN. FAILURE AT HIGHWAY SPEED WOULD MOST LIKELY BE FATAL. NEW PART NUMBER 01 33 11 7 726 889 RIGHT-ANGLE GEARBOX WITH VENT, *TR

WHILE RIDING MY MOTORCYCLE, I NOTICED FUEL LEAKING FROM THE FRONT BOTTOM LEFT SIDE OF THE FUEL TANK. FUEL WAS SPRAYING ON TO MY LEFT LEG SOAKING IT IN FUEL. THE LOCATION OF THE SPRAY WAS DIRECTLY ON TOP OF THE FRONT LEFT CYLINDER AND EXHAUST PIPE. THE POTENTIAL FOR A FIRE WAS REAL. AFTER TAKING IT TO THE DEALER ( GULF COAST BMW IN HOUSTON ), THEY TOLD ME THAT THIS WAS A COMMON FAILURE AND SHOWED ME A SAMPLE OF THE FAILED PART. I WAS THEN FORCED TO BUY A COMPLETE FUEL PUMP ASSEMBLY AS BMW DID NOT SELL THE FUEL PUMP FLANGE THAT FAILED. THE FLANGE DEVELOPED A CRACK THAT ALLOWED FUEL TO ESCAPE UNDER HIGH PRESSURE. THE PARTS ALONE COST OVER 700 DOLLARS. I CONSIDER THIS A SAFETY ISSUE COMMON TO THE R SERIES TWIN CYLINDER ENGINES. WHAT'S WORSE IS THAT THEY REPLACED THE FAILED PART WITH EXACTLY THE SAME THING SO NOW I AM WAITING FOR THIS PART TO FAIL AGAIN. THIS IS SOMETHING THAT COULD HAVE EASILY ENDED TRAGICALLY. I AM WORRIED FOR THE SAFETY OF MANY OTHER RIDERS OUT THERE USING THIS MOTORCYCLE AND THUS I AM FILING THIS FORMAL COMPLAINT. I HAVE NOTIFIED BMW ABOUT THIS AND THEY JUST THANKED ME FOR INFORMING THEM - WITH NO FURTHER ACTION OR RELIEF FOR HAVING TO PURCHASE AN ENTIRE ASSEMBLY FOR WHICH AN INDIVIDUAL PART FAILED. *TR

FUEL GAUGE SENSOR STRIP, FUEL GAUGE DOES NOT WORK OR WORKS INTERMITTENTLY, IS A WELL KNOW PROBLEM WITH POST 2005 BMW MOTORCYCLES. THIS IS A MAJOR SAFETY FEATURE, COULD POSSIBLY RUN OUT OF GAS IN HEAVY TRAFFIC AND CAUSE AN ACCIDENT OR RUN OUT OF GAS IN THE MIDDLE OF NO WHERE. BMW NEEDS TO RECALL ALL BIKES WITH THIS FUEL STRIP AS A PREVENTATIVE MEASURE TO ENSURE THE PUBLIC IS OUT OF HARMS WAY!!! *JS

2008 BMW GS MOTORCYCLE RAN OUT GAS WHILE AT A STOP LIGHT. GAS GAGE SHOWED A RANGE OF 50 MILES LEFT IN THE TANK BEFORE EMPTY. THIS HAS BEEN REPAIRED TWICE BECAUSE OF THE FUEL STRIP IN THE TANK FAILS TO READ THE FUEL LEVEL. I HAVE BEEN LUCKY, AND HAVE NOT HAD THIS HAPPEN WHILE IN MOTION ON THE FREEWAY OR HIGHWAY PUTTING ME IN DANGER FROM OTHER VEHICLES DUE TO SUDDEN LOSS OF FUEL TO THE ENGINE. *TR

2008 BMW R1200GSA FUEL GAUGE DOES NOT WORK. PAID EXTRA FOR A COMPUTER THAT IS USELESS W/O IT... LOCAL BMW DEALER ANSWER IS IT IS "NORMAL." "NORMAL" MAY GET ME SERIOUSLY INJURED IF I RUN OUT OF GAS IN THE MIDDLE OF A FREEWAY. *TR