2004 CHEVROLET CORVETTE Complaints

STRONG GASOLINE SMELL FROM DRIVERS SIDE PASSENGER COMPARTMENT UPON GAS FILL. *TR

2004 CHEVROLET CORVETTE COUPE LEAKING DRIVER'S SIDE FUEL TANK. STARTED LEAKING ABOUT JULY 2009 AFTER DRIVING APPROXIMATELY 8300 ORIGINAL MILES BY ORIGINAL OWNER. LEAK BECAME WORSE OVER TIME AND RESULTING IN STRONG GASOLINE SMELL. HAD DEALER INSPECT THE CAR, HE DETERMINE THAT THE FUEL TANK LEAKS AT THE CROSSOVER CONNECTION OF THE LEFT TANK. I WAS CONCERNED ABOUT THE FIRE HAZARD HAVING THE CAR IN THE GARAGE WHERE A GAS FIRED WATERHEATER IS LOCATED. I HAD THE CAR REPAIRED BY THE CHEVY DEALER ON JANUARY 12, 2010, AT A COST OF $2083.-. THE REPAIR CONSISTED OF REPLACING THE LEFT FUEL TANK. I ALSO NOTICED THE CAR'S MILEAGE DROPPED FROM ABOUT 16MPG TO LESS THAN 12MPG IN CITY DRIVING. *TR

IN 2007 I WAS FILLING MY CAR UP WITH FUEL. WHEN I GOT HOME I NOTICED A LEAK ON MY GARAGE FLOOR. THIS HAPPENED ONLY WHEN I FILLED OVER HALF A TANK. AFTER FINDING A KNOWLEDGEABLE MECHANIC TO HANDLE THIS JOB, THEY REMOVED THE TRANSAXLE TO EXPOSE THE FUEL TANKS, WE REALIZED THAT IT WAS A LEAK IN THE CRACKED CONNECTOR OF THE LEFT HAND TANK, WHERE IT JOINS WITH THE CROSSOVER PIPE. I HAD TO ORDER A NEW LH TANK AND A CROSSOVER PIPE FROM THE US AND AFTER HUGE EXPENSE AND MONTHS WITHOUT MY CAR, WE FINALLY FIXED THE PROBLEM. NOW IT SEEMS THIS IS A COMMON PROBLEM ARISING IN THE 04 CORVETTES AND NEEDS TO BE ADDRESSED BEFORE A FUEL FIRE FATALITY HAPPENS. *TR

FUEL LEAK IN CROSSOVER PIPE WAS DISCOVERED AFTER STRONG FUMES IN CAR AND GAS LEAKING UNDER CAR. THIS HAS HAPPENED ON MY CAR PLUS ONE OTHER OF THE SAME MODEL YEAR AND PURCHASED AT THE SAME TIME.. *TR

LEFT SIDE FUEL TANK LEAKING AND DRIPPING FUEL ON GARAGE FLOOR. FUEL APPEARED TO BE LEAKING FROM THE TOP OF THE TANK. IMMEDIATELY TOOK TO CHEVY DEALER SERVICE DEPT. AND THEY LATER INFORMED ME THE GAS TANK WAS CRACKED AND NEEDED TO BE REPLACED. TOTAL COSTS $1768.00. *TR

IN LATE 2003 AND THE 2004 CHEVY CORVETTE MODELS WENT FROM A RUBBER CROSSOVER TUBE TO A METAL ONE. SOMETHING IN THE NEW SYSTEM CAUSES THE FUEL TANK TO CRACK NEAR THE CONNECTOR OR THE SEALS TO FAIL. THIS ALLOWS FUEL AND HEAVY VAPORS TO LEAK AND THE VAPORS GO RIGHT INTO THE CABIN. NEEDLESS TO SAY THIS IS A HUGE SAFETY ISSUE NOT TO MENTION AN EMISSION PROBLEM. *TR

VERY STRONG GASOLINE SMELL WHEN CAR IS PARKED IN GARAGE. *TR UPDATED 07/26/10.*JB

I KEPT GETTING STRONG FUEL ODORS IN MY GARAGE BUT NEVER COULD LOCATE THE LEAK. I WENT TO FILL UP AND GAS RAN DOWN THE PAVEMENT ON THE DRIVER SIDE. I TOOK THE CAR TO THE DEALERSHIP AND THEY INFORMED ME THAT THE FUEL TANK HAD A CRACK IN AT AND IT SPILLED WHEN I FILLED UP DIRECTLY OVER THE EXHAUST PIPE. THE TANK WAS REPLACED WITH A NEW ONE. THE OLD TANK WAS LEFT AT THE DEALERSHIP. *TR

2004 CHEVROLET COM.EDITION Z06 CORVETTE. PURCHASED IN SEPT 2008 WITH 5500 MILES FROM THE ORIGINAL SELLING DEALERSHIP. NOW WITH APPROX 9800-10,000 MILES A FUEL LEAK HAS DEVELOPED WHEN FUELING THE CAR UP. AT APPROX +1/2-3/4 TANK FUEL SPILLS OUT UNDER THE CAR ON THE DRIVERS SIDE. THIS YEAR SAW AN INSTALLATION OF A NEW STAINLESS FUEL CROSSOVER LINE BETWEEN THE TANKS. THEY HAVE BEEN NOTORIOUS FOR LEAKAGE ALONG WITH THE DRIVER'S SIDE TANK IN THE AREA WHERE THE CROSSOVER LINE COUPLES TO THE TANK. ALONG WITH WHAT I CONSIDER A MAJOR SAFETY RISK DUE TO THE POSSIBILITY OF FIRE, (THE EXHAUST AND FUEL TANK ARE IN VERY CLOSE PROXIMITY) THIS ALSO MUST BE AN EPA/EMISSION VIOLATION FROM ESCAPING FUMES, VAPORS AND FUEL. THIS VEHICLE HAS BEEN PAINSTAKINGLY MAINTAINED AND IS IN AS NEW CONDITION (10,000 MILES) THIS IS A DEFECT FROM GM AND DUE TO THE INHERENT POSSIBILITY OF LOSS OF LIFE AND/OR PROPERTY DAMAGE SHOULD BE RECALLED OR AT LEAST REPAIRED BY AN AUTHORIZED GM DEALERSHIP. THIS VEHICLE DOES HAVE A 80,000 MILE EMISSION WARRANTY UNDER WHICH THIS FALLS. *TR

I HAVE A 2000 CHEVROLET CORVETTE AND A 2004 CHEVROLET COMMEMORATIVE EDITION CORVETTE. BOTH OF MY VETTES HAVE HAD A ROOF LEAK AND BOTH CARS HAVE THE FIXED ROOF. NEITHER VEHICLES HAVE EVER BEEN WRECKED. IT HAS CAUSED MILDEW ON THE HEADLINER AS WELL AS NUMEROUS PROBLEMS WITH WIRING IN THE CAR DUE TO THE LEAK. BECAUSE MY 2000 CORVETTE HAD NO WARRANTY WE FIXED THE PROBLEM OURSELVES, BUT MY 2004 CORVETTE STILL IS HAVING A PROBLEM. I TOOK IT TO THE DEALERSHIP BECAUSE IT IS UNDER WARRANTY BUT THE WARRANTY WOULD NOT COVER THE ROOF LEAK. I WAS WONDERING IF THERE HAVE BEEN OTHER PEOPLE HAVING THE SAME PROBLEM. IT SEEMS TO COINCIDENTAL TO HAVE THE PROBLEM ON TWO CORVETTES. *TR