2006 CHEVROLET SILVERADO 1500 Complaints

Purchased these aftermarket nylon rear axle lift blocks (level kit) online . They failed while the vehicle was in motion in the live lane on the highway. I was barely able to pull off the road . These blocks are not safe for regular road or highway use. They failed under normal driving on a otherwise stock 1/2 ton 1500 truck . I could have been on a freeway and or other highway with more traffic and this part could have caused a accident as both of these plastic nylon rear axle blocks collapsed under the weight of the truck.

The contact owns a 2006 Chevrolet Silverado 1500. The contact stated that after the vehicle was parked and turned off, the contact returned and discovered that the vehicle had caught fire. There was smoke coming from the center console below the radio. The contact extinguished the fire with a juice bottle. The Police and Firefighters arrived at the scene, and the firefighters hose down the battery. The contact was unaware whether a Police or Fire Department report had been filed. The vehicle was towed to a storage unit and was not yet deemed totaled by the insurance company. The contact stated that two days before the vehicle caught on fire, the brake lights were inoperable. Upon inspection, the contact discovered that the driver's side brake light bulb had melted, and the rear driver's side turn signal was inoperable. The manufacturer was not made aware of the failure. The failure mileage was approximately 60,000.

I was driving down the highway at 65 mph and went to slow down and I had no brakes. Resulting in me having to go into the ditch to avoid a collision. After I was able to get the truck to slow down and to a stop I inspected my braking system to find all of my brake lines were rusted out and I had ruptured my brake lines. Since the incident I have had to replace all my brake lines and both of my brake cylinders on the rear of my truck. Now I have minimal brakes after bleeding them and they are slowly coming back. The truck has almost 400,000 miles on the chassis but a new motor. During this event I was getting a grinding coming from the rear differential, after inspection, I found that my gov lock was bad and needed new spider gears which I have since replaced the rear differential with a posi differential and have had minimal problems since.

On [XXX], at or around midnight, I was traveling [XXX] at approximately 60 mph. The traffic was very light, with few vehicles on the road. It was raining, and I was in the number 1 lane. Two additional lanes were to my left, reserved for toll road traffic. I did not see any other vehicles on [XXX], nor did I see any vehicles to my left in the toll lanes. There was a physical separation between [XXX] and the toll road, consisting of 36-inch plastic candlestick dividers with approximately 10-foot separations. As I was traveling, I suddenly felt a lurch, and the right rear of my 2006 Chevrolet Silverado (Vin# [XXX] ) dropped. My pickup truck immediately began to spin to my left, forcing me into the toll lanes and into the concrete center divider. When my vehicle came to rest, I was facing eastbound in the westbound lanes of the toll road. My lights were no longer except a single amber light flashing, which gave limited warning to approaching vehicles. The California Highway Patrol arrived (unknown why no traffic collision report was taken), my vehicle was removed from the roadway, the right rear wheel and tire had separated from the vehicle and rolled to the right shoulder of [XXX] 150 yards from where my pickup came to rest. The vehicle was towed to the tow yard, where a vehicle inspection was conducted on March 19, 2025. The right rear wheel and tire for some reason were not recovered from the collision scene. The inspection revealed the cause of the collision was a broken/severed axle, not related to driver error. Photographs of the broken axle were taken and are available for review. The axle clearly had a manufacturing defect, poor casting or forging. The defect appeared to be an ongoing problem and separated from the vehicle at the time of the collision for no apparent reason. Depending on the time of day, traffic conditions, and the number of passengers, the collision had the potential to be much worse. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

The auxiliary transmission fuel pump system is prone to failure. This makes it so the start/stop feature will not work, as the vehicle will stall when stopped (causing an unsafe situation), and it cannot pass state inspection. The part is entirely unavailable from Chevy, and results in the vehicle being scrapped. There is no way to permanently bypass this system.

The contact owns a 2006 Chevrolet Silverado 1500. The contact stated that upon a vehicle inspection performed by an independent mechanic, it was discovered that the brake line and the fuel line were severely corroded. Upon further inspection, the contact stated that the brake lines had blown out. The contact was informed that the vehicle was unsafe to drive and that the lines needed to be replaced. Neither the dealer nor the manufacturer was notified of the failure. The vehicle was repaired. The failure mileage was approximately 187,000.

A LITTLE WHILD AFTER TURNING THE TRUCK OFF I NOTICED SMOKE COMING FROM INSIDE THE TRUCK. AFTER PUTTING OUT THE FIRE, I INSPECTED THE WIRES TO FIND THAT THE BLOWER MOTOR HAD SHORTED OUT AND CAUGHT FIRE. I HAVE HAD A SIMILIAR ISSUE WITH MY 2003 AS WELL BUT WAS ABLE TO CATCH THE ISSUE BEFORE ANY FIRE BROKE OUT. THERE NEEDS TO BE A RECALL ON THIS PART. THANKFULLY NOONE WAS HURT BUT THIS IS A DEFINITE SAFETY ISSUE.

Service Engine Soon light came on while driving. Code P0327 - Knock Sensor 1, Circuit Low Input (Bank 1) shown on code reader. Took vehicle to local service station and had both knock sensors and wiring harness replaced. Mechanic said that the rear knock sensor was corroded due to water getting to the sensor. Drove vehicle for about 2 weeks and service engine light came back on. Took vehicle back to service station where knock sensors were replaced again. Mechanic again stated that the rear sensor was corroded due to water getting to the sensor. Drove vehicle for about 1 week and the Service Engine light has come back on for the third time with the same P0327 code showing.

The Frame has excessive rust especially the crossmembers that are in-between the two main lateral frame beams. In this vehicle they have rotted all the way through and there is nothing left of them and they look like swiss cheese. This particular vehicle also has only 130,000 miles on it which I personally feel is very excessive for them milage. I do understand it is a little older at this point but I have a dodge van and a Chevy sedan both having over 200,000 miles on them. Both also have been driven in West Virginia all winter long with salt exposure that do not show this amount of rust in the frame components. I feel this is a flaw in the manufacturing I have been looking online and it seems to beyond a common problem with this make and model of vehicle.

EXHAUST MANIFOLD BOLTS BROKE OFF AND IS NOW LEAKING EXHAUST FUMES IN SIDE THE TRUCK ALSO EMISSIONS IS EFFECTED FOR OSHA OR EMISSION TEST THIS IS A PROBLEM OF SAFETY I HAVE SEEN ALOT OF PEOPLE WITH SAME PROBLEM AND YET NO RECALL ,IT IS A PROBLEM IN ALL PHASES OF OPERATION OF THE TRUCK ONLY HAS 49,000 MILES DON'T HAVE A PHOTO BUT SURELY YOU ARE REALLY FAMILIAR WITH THIS PROBLEM USUALLY ITS THE FRONT AND REAR BOLTS CAUSE IS INFERIOR MATERIALS AND WORKMANSHIP ALSO CAN CAUSE CATALYTIC CONVERTER FAILURE THE COST OF THIS REPAIR SHOULD BE ON GM AS IT CAN RUN 1000S TO FIX