2004 FORD F-250 Complaints

View complaints related to 2004 FORD F-250. The complaints found here are submitted by actual consumers with first hand experience. There are more than 400 complaints submitted for the 2004 FORD F-250. You can submit your own complaint to the NHTSA or call the Hotline, Monday-Friday 8am to 8pm at (888) 327-4236, TTY: (800) 424-9153.

  • 2004 FORD F-250
    - DUTTON, VA

    VEHICLE EXPERIENCED CATASTROPHIC BRAKE FAILURE WHILE MANEUVERING IN DRIVEWAY. REAR STEEL BRAKE LINE FAILED DUE TO INSTALLATION ERROR WHICH CAUSED IT TO WEAR THROUGH ON A FRAME MOUNTED FASTENER. I WAS UNDER THE IMPRESSION THAT VEHICLE BRAKING SYSTEMS WERE "2 CHANNEL" IN THAT IF A CATASTROPHIC FAILURE WAS EXPERIENCED THAT ONLY HALF OF THE SYSTEM WOULD BE AFFECTED. MY EXPERIENCE YESTERDAY HAS CAUSED MUCH CONCERN FOR OTHER OWNERS OF THIS TYPE OF VEHICLE. IN MY OPINION, ALL BRAKE LINES SHOULD BE MANUFACTURED FROM STAINLESS STEEL AS IT APPEARS THE FUEL LINES CURRENTLY ARE. I FEEL THIS IS A SERIOUS DEFICIENCY THAT SHOULD BE ADDRESSED. THANKFULLY, MY EXPERIENCE OCCURRED AT A SLOW RATE OF SPEED. IF IT HAD OCCURRED AT ROAD OR HIGHWAY SPEED, I MAY NOT HAVE BEEN ABLE TO FILE THIS COMPLAINT. *TR

    Source: NHTSA WEB SITE
  • 2004 FORD F-250 SD
    - RUDYARD, MI

    TL* THE CONTACT OWNS 2004 FORD F-250 SD. THE CONTACT STATED WHILE DRIVING HER VEHICLE WOULD SHAKE AND STALL. THERE WERE NO WARNING LIGHTS PRESENT HOWEVER, THE VEHICLE WAS TAKEN TO A DEALER WHERE THE TECHNICIAN DIAGNOSED THAT INJECTORS 3,5,6 AND 7, THE EXHAUST BACK PRESSURE SENSOR AND THE FAN CLUTCH NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WERE 144,788.

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2004 FORD F-250 SD
    - XENIA, OH

    TL* THE CONTACT OWNS A 2004 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE JERKED VIOLENTLY. THE FAILURE OCCURRED INTERMITTENTLY WHEN THE VEHICLE WAS IDLING OR COMING TO A STOP. ADDITIONALLY, THE ENGINE STALLED BUT WAS ABLE TO RESTART SECONDS LATER. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THEY WERE UNABLE TO LOCATE A PROBLEM. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 80,000.

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2004 FORD F-250
    - BATON ROUGE, LA

    TL* THE CONTACT OWNS A 2004 FORD F-250. THE CONTACT STATED THAT WHILE EXITING A DRIVEWAY, THE VEHICLE STALLED. THE VEHICLE WAS ABLE TO BE RESTARTED AFTER STALLING ON MORE THAN OCCASION. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER, WHO WAS UNABLE TO DIAGNOSE THE FAILURE. THE VEHICLE WAS THEN TAKEN TO AN INDEPENDENT MECHANIC, WHO ALSO WAS UNABLE TO DIAGNOSE THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 15000.

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2004 FORD F-250 SD
    - CANTON, GA

    OUR 2004 F250 DIESEL 4X4 SUPER DUTY WAS PARKED IN THE DRIVEWAY OVERNIGHT, PROPERLY PLUGGED IN DUE TO THE COLD. A NEIGHBOR WOKE US UP TO STATE IT WAS ON FIRE. THE ENTIRE FRONT AND INTERIOR OF THE TRUCK WAS ENGULFED IN FLAMES BEFORE THE FIRE DEPARTMENT ARRIVED. AFTER IT WAS EXTINGUISHED, THE COUNTY FIREMAN POINTED THE BELIEVED THE POINT OF IGNITION APPEARED TO BE AT THE FIREWALL ON THE DRIVERS SIDE DUE TO THE FACT THAT THE MASTER BRAKE CYLINDER & BATTERY WERE DISINTEGRATED. PLUS THE SECONDARY BATTERY & RADIATOR WERE PARTIALLY INTACT WHICH ARE IN THE FRONT. THE FIRE DEPT STATED THAT IF IT HAD BEEN A FRONTAL POINT OF IGNITION DUE TO THE BLOCK HEATER THE RADIATOR & BATTERY ON FRONT PASSENGER SIDE WOULD'VE BURNED FIRST DUE TO ALUMINUM MATERIALS. *TR

    Source: NHTSA WEB SITE
  • 2004 FORD F-250 SD
    - RIMROCK, AZ

    FRONT END SHAKES VIOLENTLY AFTER HITTING A ROUGH SPOT ON PAVEMENT AT HIGHWAY SPEED. CONTINUES UNTIL SPEED IS REDUCED TO LESS THAN 50 MPH. THERE ARE SEVERAL OTHER COMPLAINTS ON YOUR DATABASE FOR THE SAME PROBLEM, SO WHY ISN'T SOMETHING BEING DONE ABOUT IT? THIS IS A VERY SERIOUS ISSUE. MY WIFE WOULD NOT HAVE BEEN ABLE TO HANDLE THIS HAPPENING TO HER. THIS HAPPENED ONCE BEFORE ABOUT A YEAR AGO AND I HAD THE TRUCK CHECKED, BUT NOTHING COULD BE FOUND. EVEN THOUGH IT'S TEN YEARS OLD, TRUCK ONLY HAS A LITTLE OVER 24,000 MILES. *TR

    Source: NHTSA WEB SITE
  • 2004 FORD F-250 SD
    - MARIETTA , GA

    TL* THE CONTACT OWNS A 2004 FORD F-250 SD. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE CHECK ENGINE WARNING LAMP ILLUMINATED THEN THE VEHICLE STALLED. THE VEHICLE WAS MOVED TO THE SHOULDER WHERE THE CONTACT ATTEMPTED TO RESTART IT BUT TO NO AVAIL. THE VEHICLE WAS ABLE TO BE RESTARTED 30 MINUTES LATER. THE VEHICLE WAS PERSONALLY DIAGNOSED BY THE CONTACT WHO FOUND THAT THE FUEL INJECTION CONTROL MODULE HAD FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED ABOUT THE ISSUE AND INFORMED THE CONTACT THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER 05V270000 (ELECTRICAL SYSTEM). THE APPROXIMATE FAILURE MILEAGE WAS 142,200.

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2004 FORD F-250 SD
    - MALABAR, FL

    A MONTH AGO I HAD A BRIDGESTONE A/T REVO SEPARATE AND MANAGED TO GET IT REPLACED BEFORE IT BLEW. THIS PAST FRIDAY I WAS TOWING A TRAILER AND HAD ANOTHER SEPARATE AND BEFORE I COULD GET STOPPED IT BLEW OUT ALSO. FORTUNATELY IT WAS ON THE BACK AND I MANAGED TO GET THE TRUCK AND TRAILER STOPPED SAFELY. NOT SURE I COULD HAVE DONE THIS HAD IT BEEN ON THE FRONT. TIRES WERE AIRED PROPERLY THAT MORNING ALSO. RIPPED MY RIGHT REAR FENDER UP ALSO. TWO OF THE SAME TIRES PURCHASED AT THE SAME TIME SEPARATED WITHIN A MONTH OF EACH OTHER. *TR

    Source: NHTSA WEB SITE
  • 2004 FORD F-250
    - TROY, MO

    TL* THE CONTACT OWNS A 2004 FORD F-250 TDI. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, WHITE SMOKE STARTED TO EMIT OUT OF THE EXHAUST PIPE. THE VEHICLE WAS TAKEN TO THE DEALER. THE TECHNICIAN DIAGNOSED THAT THE VEHICLE HAD BLOWN A HEAD GASKET. AS A RESULT, THE COOLER, EGR, AND HEAD GASKET NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 75,961 AND THE CURRENT MILEAGE WAS 76,000. UPDATED 11/19/13*CN UPDATED 12/2/2013 *JS

    Source: HOTLINE VEHICLE OWNERS QUESTIONNAIRE
  • 2004 FORD F-250 SD
    - FRANKLINTON, NC

    WHILE ON A RECENT TRIP PULLING OUR 5TH WHEEL TRAVEL TRAILER WE NOTICED ON SEVERAL OCCASIONS THE SMELL OF ANTI-FREEZE WHILE UNDER ACCELERATION(UP HILLS, HIGHWAY MERGING). ONCE AT THE CAMPGROUND WE MADE A VISUAL CHECK FOR ANY LEAKS AND NONE WERE FOUND, BUT THE COOLANT RESERVOIR WAS AT THE MIN MARK. I FILLED TO MAX. ON THE RETURN TRIP SAME THING HAPPENED. ONCE HOME I CHECKED FOR LEAKS AND NONE WERE FOUND BUT COOLANT WAS BACK TO MIN MARK. AT NO TIME DURING THE TRIP DID THE TRUCK OVERHEAT OR RUN ANY DIFFERENTLY THAN NORMAL. I MADE AN APPOINTMENT AT OUR LOCAL FORD DEALERSHIP AND AFTER THEY INSPECTED I WAS TOLD THAT THE TURBO HAD GONE SOUTH CAUSING AN OVER BOOST CONDITION THAT THEN ENTERED INTO THE COMBUSTION CHAMBER AND CAUSED THE HEAD GASKETS TO FAIL. THEN I WAS TOLD THAT AS THE HEAD GASKETS HAD FAILED PRESSURE FROM THE COMBUSTION CHAMBER HAD ENTERED INTO THE COOLANT SYSTEM BOOSTING PRESSURE BEYOND WHAT THE PRESSURE RELIEF CAP WAS RATED FOR ON THE DEGAS(OVER FLOW) BOTTLE AND SPEWED ANTI FREEZE OUT OF THE BOTTLE, WHICH IS WHAT WE WERE SMELLING. THE COST FOR REPAIRS AND PARTS ARE ESTIMATED AT 7,000.00 DOLLARS FOR A TRUCK THAT HAS LITTLE OVER 58,000 MILES ON IT. A CALL TO FORD CUSTOMER SERVICE(CHRIS) AND A FOLLOW UP CALL FROM HIS SUPERVISOR AT MY REQUEST, HAS NETTED US NOTHING AS FORDS STANCE ON THIS IS "THERE IS NOTHING THAT FORD WILL OR CAN DO". AFTER SOME RESEARCH I SEE THAT I AM NOT THE ONLY CONSUMER BEING ASKED TO BEAR THE BRUNT OF FORDS MISTAKES. APPARENTLY EVERY ITEM THAT I WAS TOLD THAT NEEDED TO BE REPLACED IS A PART THAT A MULTITUDE OF CONSUMERS ARE HAVING ISSUES WITH. THIS IS UNACCEPTABLE. THEY KNOW THEY HAVE AN ISSUE YET THEY DO NOTHING, AND NO ONE IS HOLDING THEM ACCOUNTABLE. IF I WANTED TO SELL MY TRUCK AFTER IT IS REPAIRED I'D BE LUCKY TO RECOUP ANYTHING AS THIS ISSUE HAS GROWN SO LARGE THAT EVERYONE IS SELLING AND THE VALUE HAS DROPPED.

    Source: NHTSA WEB SITE